Mullite Ceramic Pipe for Power Plants & Chemical Industry: Ensure Safe &

Product Specification

Product Description

Mullite ceramic pipe is a high-performance industrial ceramic pipe made from high-quality mullite, primarily composed of crystalline aluminum silicate (3Al₂O₃・2SiO₂), sintered at high temperatures. Its exceptional wear resistance, high-temperature resistance, and excellent corrosion resistance make it an ideal alternative to traditional metal and cast stone pipes.

Designed specifically for the most demanding material handling environments in industries such as cement, steel, thermal power, mining, coal, and smelting, it significantly extends equipment life and reduces maintenance costs and downtime.

Core Features
Extreme Durability: Mohs hardness ≥ 8.5, flexural strength exceeding 200 MPa, and wear resistance 10-15 times that of ordinary steel pipe, making it a breeze for conveying abrasive materials like ore and coal.

Suitable for Extreme Environments: High-temperature resistance up to 1700°C, thermal expansion coefficient as low as 5.0×10⁻⁶/°C, no cracking in extreme temperatures from -50°C to 1200°C, and excellent thermal shock resistance.

Comprehensive Corrosion Resistance: Resistant to acids, alkalis, salts, and molten metals, it exhibits no rust or dissolution in applications such as chemical acid and alkali transportation and metallurgical waste slag treatment.

Structural Stability: No creep deformation at high temperatures, high fracture toughness at room temperature, and resistance to shattering under impact, resulting in a service life far exceeding that of traditional pipes.

Product Advantages
Performance surpasses traditional pipes: Compared to ordinary ceramic pipes, its high-temperature resistance is 30% higher, and its thermal shock resistance is 50% higher. Compared to steel pipes, its wear life is 8-12 times longer, eliminating the need for frequent replacement in highly abrasive conveying applications. It combines the corrosion resistance of ceramics with the stability of its structural components, resolving the pain points of traditional pipes: wear resistance but not heat resistance, or heat resistance but not corrosion resistance.

Lower long-term costs: While the initial purchase cost is higher than that of ordinary pipes, its service life can reach 5-8 years (compared to only 1-2 years for traditional steel pipes), with 70% fewer maintenance visits and 80% lower replacement labor costs. For example, in a mine with an annual output of 1 million tons, this can save approximately 2 million yuan annually in pipe replacement and downtime.

Applications
Metallurgy/Smelting Industry: Used in blast furnace coal injection pipes, converter oxygen lance sleeves, and waste slag conveying pipes, resistant to corrosion from high-temperature molten materials.

Coal/Mineral Processing Industry: Used as conveying pipes for raw coal, fine ore concentrate, and tailings, with wear resistance suitable for conveying highly abrasive materials.

Thermal Power/Cement Industry: Used for conveying fly ash and raw cement, withstanding high dust abrasion and high temperatures.

Chemical/Port Industry: Used for conveying acid and alkali solutions, and for bulk cargo handling at ports, with corrosion resistance and suitability for harsh outdoor environments.

Packaging and Shipping
Inner Packaging: Each pipe is individually wrapped in bubble wrap or foam board to protect it from damage.

Outer Packaging: Sturdy wooden boxes or fumigated wooden pallets with internal mounting brackets ensure the product is secure and safe during long-distance ocean transport.

Clear Labeling: The packaging is clearly labeled with product model, quantity, weight, and labels such as "Fragile" and "Moisture-Proof."

Export Markets

Our products are steadily exported to over 40 countries and regions worldwide, with core markets in Europe (Germany, Italy), Southeast Asia (Indonesia, Malaysia), the Middle East (Saudi Arabia, UAE), and Africa (South Africa, Nigeria), meeting the needs of key local industries such as steel, mining, and thermal power.

We work with reliable international logistics partners to provide door-to-door shipping services, ensuring safe and timely delivery of your goods to your designated port.

FAQ

Q1: What is the maximum operating pressure that mullite ceramic tubes can withstand?

A1: Standard products can withstand pressures exceeding 1.0 MPa. If you require higher pressures, we can provide customized toughened structural designs.

Q2: Can you provide custom sizes and shapes?

A2: Of course. We have strong R&D and production capabilities and can customize fittings of various diameters, lengths, elbows, and special shapes based on your drawings or technical requirements.

Q3: What are the advantages of mullite ceramic tubes over alumina ceramic tubes?

A3: The main advantages are higher temperature resistance and better thermal stability. Mullite ceramics have superior strength retention and creep resistance at high temperatures to ordinary alumina ceramics, making them more suitable for extremely high-temperature applications.

Q4: What precautions should be taken during installation?

A: We recommend using specialized ceramic adhesives or flange connections. When welding flanges, avoid applying the weld directly to the ceramic body.