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Hunan Yibeinuo New Material Co., Ltd.

  • China,Changsha ,Hunan
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China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion
China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion

  1. China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion
  2. China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion
  3. China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion
  4. China Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion

Rubber Backed Ceramic Wear Liner Protect Against Abrasion Impact and Corrosion

  1. MOQ: Negotiable
  2. Price: Negotiable
  3. Get Latest Price
Payment Terms T/T
Supply Ability 100,000 ㎡/ year
Delivery Time 25-45 workdas
Packaging Details Packed in wooden cases or iron racks
Impact Resistance 8-10 J/cm²
Warranty 1 year
Thickness 10-50mm
Color White
Flexibility High
Compression Set <10%
Pressure Resistance High
Lining Type Ceramic
Shape Square/Hexagonal
Hardness 60-70 Shore A
Material Rubber, Ceramic
Electrical Insulation Excellent
Brand Name Ibeno
Model Number Rubber Ceramic Liners
Certification ISO9001-2015
Place of Origin Changsha, Hunan, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 100,000 ㎡/ year
Delivery Time 25-45 workdas Packaging Details Packed in wooden cases or iron racks
Impact Resistance 8-10 J/cm² Warranty 1 year
Thickness 10-50mm Color White
Flexibility High Compression Set <10%
Pressure Resistance High Lining Type Ceramic
Shape Square/Hexagonal Hardness 60-70 Shore A
Material Rubber, Ceramic Electrical Insulation Excellent
Brand Name Ibeno Model Number Rubber Ceramic Liners
Certification ISO9001-2015 Place of Origin Changsha, Hunan, China

Product Description

The Rubber-Backed Ceramic Wear Liner is a high-performance solution designed to enhance the durability and longevity of equipment subjected to severe wear conditions. This innovative liner combines the toughness of ceramic tiles with the flexibility and resilience of rubber, creating a robust wear-resistant barrier that effectively protects against abrasion, impact, and corrosion.

 

The ceramic tiles are strategically placed on the surface that is most exposed to wear, providing superior hardness and resistance to high-velocity impacts and abrasive materials. The rubber backing not only acts as a cushion to absorb shocks but also ensures a secure fit and easy installation. This dual-layer design allows the liner to conform to the contours of the equipment, providing a snug and stable lining that reduces the risk of material buildup and blockages.

 

Suitable for a wide range of applications, including chutes, hoppers, and bins, the Rubber-Backed Ceramic Wear Liner is engineered to withstand extreme temperatures and harsh chemical environments. Its lightweight construction and ease of maintenance make it a cost-effective choice for industries such as mining, construction, and manufacturing, where equipment protection and operational efficiency are paramount.

Applications:

Rubber-backed ceramic Wear Liner is widely used in equipment wear parts of mining, metallurgy, power, building materials, and other industries due to its excellent performance advantages. In the mining industry, ceramic rubber composite wear-resistant lining plates can be used as lining plates for equipment such as ball mills and crushers, improving the service life of the equipment; In the metallurgical industry, guide plates can be used for equipment such as rolling mills and continuous casting machines to reduce equipment maintenance costs; In the power industry, it can be used for coal dropping pipes, coal mills, and other parts of coal-fired boilers to improve equipment operating efficiency; In the building materials industry, lining plates can be used for equipment such as cement mills and lime mills to extend the service life of the equipment.

 

The characteristics, applications, and production processes of rubber ceramic lining plates.

Features: The rubber ceramic lining has a unique structure and consists of two parts: rubber and ceramic. Rubber can absorb impact and reduce noise, while ceramic has the characteristics of wear resistance and corrosion resistance. The combination of the two can effectively protect the equipment from wear and corrosion and extend the service life of the equipment.

 

Uses: Rubber ceramic lining is widely used in material conveying systems in mining, metallurgy, electricity, chemical industry, and other industries.

 

For example, in the production process of coal mines, the load and transportation operations of conveyor belts have a great impact on the wear of equipment. The use of rubber ceramic linings can effectively extend the service life of conveyor belts and reduce maintenance costs. In metallurgy, electricity, and other industries, rubber ceramic linings can also be used to protect hoppers, feed ports, and other parts that are susceptible to wear, and play a role in protecting equipment.

 

Production process: The production process of rubber ceramic linings includes multiple processes such as raw material selection, mixing, molding, and vulcanization.

1. It is necessary to select high-quality rubber and wear-resistant ceramics as raw materials and make precise proportions.

2. Mix and stir the rubber and ceramics evenly, form them through a mold, and then vulcanize them.

3. The final rubber ceramic lining product has excellent properties such as wear resistance, impact resistance, and corrosion resistance.

 

Rubber ceramic lining plays an important role in the protection of industrial equipment. Its excellent performance and wide application provide a strong guarantee for the production of various industries.

 

Alumina ceramic technical parameters

Technical Parameters Description / Value

Material Composition

Alumina (Al₂O₃) content ≥ 92% (may vary depending on grade, e.g., 95% for 95-grade ceramic)

Density

≥ 3.6 g/cm³ (increases with higher alumina content)

Hardness

Rockwell Hardness (HRA) ≥ 82 (some sources mention ≥ 85)

Flexural Strength

≥ 290 MPa (increases with material grade)

Fracture Toughness (KΙC)

≥ 4.8 MPa·m¹/² (increases with material grade)

Compressive Strength

≥ 850 MPa

Thermal Expansion Coefficient

7.2 × 10⁻⁶ m/m·K

Thermal Conductivity

20 W/m·K

Rubber Layer Properties

- Hardness: 60 ± 5 Shore A<br>- Elongation: Over 400%<br>- Tensile Strength: ≥ 180 kgf/cm²

Adhesion Strength

- Ceramic/Rubber Peel Strength: ≥ 50 kg/25mm<br>- Rubber/Steel Peel Strength: ≥ 40 kg/25mm

Safe Operating Temperature (Rubber Layer)

90°C

Base Steel Plate

Q235A high-quality steel plate, thickness ranging from 3mm to 10mm

Bolt Material

Stainless Steel Bolts

Special Process

Thermosulfurization process, vulcanizing ceramic into rubber or directly onto steel plate

Shape & Size - Ceramic sizes range from 10x10mm to 150x100mm, shapes include mosaic, hexagon, cylinder, etc.<br>- Rubber layer thickness: 2mm to 15mm<br>- Steel plate size can be customized
Application Areas Industries such as coal, thermal power, steel, cement, metallurgy, chemicals, machinery, mining, etc., suitable for equipment with large material throughput, large particle sizes, and high impact forces

How to improve the service life of equipment with impact-resistant ceramic lining impact resistant ceramic lining plates?

High wear resistance: Material and process: Rubber ceramic wear plates are usually made of high-strength and high-hardness materials such as alumina (AL₂O₃) and fired at high temperatures. This material itself has excellent wear resistance and can effectively resist the wear of materials on equipment.

 

Spherical structure design: The surface of some impact-resistant ceramic linings adopts a spherical structure design, which can more effectively decompose the impact energy of incoming materials, reduce wear, and thus extend the service life of the equipment.
 
High impact resistance: Special treatment: Impact-resistant ceramic linings are specially treated, such as the hot vulcanization process, to firmly combine ceramics with rubber or steel plates, thereby enhancing the impact resistance of the lining.

 

Structural strength: The structural design of the lining also fully considers impact resistance, such as increasing the firmness between the lining and the equipment, and using countersunk bolts and other connection methods to ensure that it is not easy to fall off or damage when impacted.
 
Corrosion resistance
Material characteristics: Ceramic materials such as alumina themselves have good corrosion resistance and can resist the erosion of corrosive media such as acids and alkalis.
 
Surface treatment: Some impact-resistant ceramic liners are also surface treated, such as coating with corrosion-resistant coatings, to further improve their corrosion resistance.
 
Adaptability and customization: Wide range of applications: Impact-resistant ceramic liners can be used in coal, thermal power, steel, cement, smelting, chemical industry, machinery, mining, and other industries, as well as equipment under different working conditions.

 

Customization on demand: According to the specific needs and working conditions of users, impact-resistant ceramic liners can be customized in different specifications, models, and shapes to ensure perfect matching with equipment.

 

Installation and maintenance: Accurate installation: Ensure flatness during installation to avoid stress concentration and increased wear caused by inaccurate installation.

 

Regular maintenance: Clean the surface of the liner regularly to prevent dirt and debris from causing scratches or wear. At the same time, pay attention to the wear of the liner and replace severely worn parts in time.

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2015

  • Total Annual:

    400-600

  • Employee Number:

    120~150

  • Ecer Certification:

    Verified Supplier

YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,... YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,...

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  • Hunan Yibeinuo New Material Co., Ltd.
  • No. 2, Qingyuan South Road,Langli Industrial Park, Changsha County,Hunan Province
  • https://www.ybnceramic.com/

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