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IL-1000 X Ray Counter for Industrial Parts Counting
Streamline your production with our in-line full automatic X-ray parts counter IL-1000, designed for precision and efficiency in industrial parts counting.
Hardware Parameters
X-ray Source
Type
Microfocus
Max tube voltage
80kV
Max tube current
700μA
Focal spot size
30μm
Flat Panel Detector
Type
Super definition digital FPD
Effective area
430mm*430mm
Pixel size
139μm
Resolution
3072*3072
Reel/Tray Counting
Max size
Auto mode 15"(380mm), manual mode 17"(430mm)
Max thickness
Auto mode 50mm, Manual mode 80mm
Min parts size
01005
Speed
12-15s
Accuracy
01005≥99.98%, 0201&above ≥99.99%
Media type
Reel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions
2700mm (L)*1400mm (W)*1900mm(H)
Weight
3000kg
Power supply
AC110-220V 50/60HZ
Max power
4800W
Industrial PC
I7 CPU,16G RAM,256G SSD+4T HDD
Displayer
24"HDMI LCD
Management system connection
MES, ERP, etc.
Workflow
Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity: 200 reels (7"with 8mm thickness)
Barcode scanning: Can scan barcode, QR code
Reel transfer: Automatic belt transfer
Labelling: Automatically print and paste labels after counting, and upload data automatically
Unloading: The manipulator automatically put into the reel vehicle
Safety Features
Radiation leakage: No leakage, international standard:≤1μSv/h
Back door safety interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Emergency stop: In front of the operation position, press to power off
Speed and Accuracy
Current counting time and accuracy for various sizes of reels. Performance improves with our algorithm updates.
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting, top speed is only 12s per reel
Support max 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems
Support manual mode for special cases such as small amount of reel, overweight & oversize reel, and packaged reel
Support AGV docking, realize the whole counting process unmanned
Support work order number function and counting record query & statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
Aspect ratio
The angle of each corner of the component
Slope between components from inside to outside
Deformation of component images from the inside to the outside
As counting operations increase, results become increasingly accurate. The system easily handles similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, with automatic downloads of the latest database. Our engineers optimize algorithms based on collected data, with regular updates pushed to customer machines.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software accesses existing database information for higher efficiency, accuracy and coverage.
Sample Images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification:
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...