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{"title":"Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life","imgUrl":"https:\/\/img.chinax.com\/nimg\/83\/b9\/1703300f70b606e5683ebc3f6b93-200x200-1\/fully_automatic_x_ray_reel_counter_with_ai_high_precision_long_service_life.jpg","attrs":{"Brand Name":"Wellman","Model Number":"IL-1000","Certification":"CE\/FDA","Place of Origin":"CHINA"}}
{"title":"Streamline your production with IL-1000 X Ray Counter for industrial parts","imgUrl":"https:\/\/img.chinax.com\/nimg\/af\/b1\/a89f03cf6e0c056b390219838d41-200x200-1\/streamline_your_production_with_il_1000_x_ray_counter_for_industrial_parts_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"IL-1000","Certification":"CE,FDA","Place of Origin":"CHINA"}}
{"title":"Super Fast X Ray Reel Counter With AI Deep Learning Algorithm Large Capacity","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/c3\/4d22dce92d1089e4bd0bd7565246-200x200-1\/super_fast_x_ray_reel_counter_with_ai_deep_learning_algorithm_large_capacity.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm","imgUrl":"https:\/\/img.chinax.com\/nimg\/2d\/60\/edc567de721c6c76131436c6d795-200x200-1\/high_resolution_automatic_smt_reel_x_ray_counter_with_ai_deep_learning_algorithm.jpg","attrs":{"Brand Name":"Wellman","Model Number":"IL-1000","Certification":"CE\/FDA","Place of Origin":"CHINA"}}
{"title":"Automated Microfocus X Ray Parts Counter With 430mm Area And 17 Inch FPD","imgUrl":"https:\/\/img.chinax.com\/nimg\/5c\/24\/bb8da0f348864507b4f67866ff86-200x200-1\/automated_microfocus_x_ray_parts_counter_with_430mm_area_and_17_inch_fpd.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"WELLMAN Microfocus X Ray Counter Machine With 80kV Tube And AI Algorithm","imgUrl":"https:\/\/img.chinax.com\/nimg\/1a\/51\/0ddedb8c95ef85f55de216348b1a-200x200-1\/wellman_microfocus_x_ray_counter_machine_with_80kv_tube_and_ai_algorithm.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"Quick Counting Microfocus X Ray Reel Counter With 80kV Sealed X-Ray Tube","imgUrl":"https:\/\/img.chinax.com\/nimg\/7e\/71\/90337e849d8b29637e548bcbc1c0-200x200-1\/quick_counting_microfocus_x_ray_reel_counter_with_80kv_sealed_x_ray_tube.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
80kV X-ray tube with extended lifetime and maintenance-free operation
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting with top speed of 12 seconds per reel
Supports maximum 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm with free updates
Integration with MES, ERP, WMS and other management systems
Manual mode for special cases (small quantities, overweight/oversize reels, packaged reels)
AGV docking support for fully automated counting process
Work order number functionality with counting record query & statistics
Hardware Parameters
X-ray Source
Type
Microfocus
Max tube voltage
80kV
Max tube current
700μA
Focal spot size
30μm
Flat Panel Detector
Type
Super definition digital FPD
Effective area
430mm * 430mm
Pixel size
139μm
Resolution
3072 * 3072
Reel/Tray Counting
Max size
Auto mode 15" (380mm), manual mode 17" (430mm)
Max thickness
Auto mode 50mm, Manual mode 80mm
Min parts size
01005
Speed
12-15s
Accuracy
01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media type
Reel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions
2700mm (L) * 1400mm (W) * 1900mm (H)
Weight
3000kg
Power supply
AC110-220V 50/60HZ
Max power
4800W
Industrial PC
I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer
24" HDMI LCD
Management system connection
MES, ERP, etc.
Workflow
Loading
Automatic manipulator loading for 7 to 15 inch reels
Max loading quantity
200 reels (7" with 8mm thickness)
Barcode scanning
Supports barcode and QR code scanning
Reel transfer
Automatic belt transfer system
Labelling
Automatic label printing and application with data upload
Unloading
Automatic manipulator unloading to reel vehicle
Safety Features
Radiation leakage
No leakage (≤1μSv/h, international standard)
Back door safety interlock
X-ray tube powers off immediately when door opens
Emergency stop
Front-mounted emergency stop button
Speed and Accuracy
Reel size
Parts size
Quantity
Accuracy
Speed
7" (180mm)
01005
10000
99.98%
12-13s
7" (180mm)
0201
10000
99.99%
11-12s
7" (180mm)
0402
10000
99.99%
11-12s
7" (180mm)
0603
5000
99.99%
10-11s
10" (254mm)
1206
5000
99.99%
10-11s
15" (380mm)
1206
10000
99.99%
11-12s
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
Aspect ratio
Corner angles of each component
Slope between components from inside to outside
Image deformation patterns from inside to outside
Counting accuracy improves with increased usage. The system easily handles similar components or larger trays as the algorithm evolves.
Cloud Database
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data and regularly update customer systems.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system leverages existing database matches for higher efficiency and accuracy.
Sample Images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification:
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturi... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturi...