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{"title":"High Accuracy X Ray Counter Ultrafast For Electronic Components In Medical","imgUrl":"https:\/\/img.chinax.com\/nimg\/5d\/89\/71bdb8cfd5ab940c7d28549592d7-200x200-1\/high_accuracy_x_ray_counter_ultrafast_for_electronic_components_in_medical.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"IL-1000","Certification":"CE,FDA","Place of Origin":"CHINA"}}
{"title":"Super Fast X Ray Reel Counter With AI Deep Learning Algorithm Large Capacity","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/c3\/4d22dce92d1089e4bd0bd7565246-200x200-1\/super_fast_x_ray_reel_counter_with_ai_deep_learning_algorithm_large_capacity.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm","imgUrl":"https:\/\/img.chinax.com\/nimg\/2d\/60\/edc567de721c6c76131436c6d795-200x200-1\/high_resolution_automatic_smt_reel_x_ray_counter_with_ai_deep_learning_algorithm.jpg","attrs":{"Brand Name":"Wellman","Model Number":"IL-1000","Certification":"CE\/FDA","Place of Origin":"CHINA"}}
{"title":"Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life","imgUrl":"https:\/\/img.chinax.com\/nimg\/83\/b9\/1703300f70b606e5683ebc3f6b93-200x200-1\/fully_automatic_x_ray_reel_counter_with_ai_high_precision_long_service_life.jpg","attrs":{"Brand Name":"Wellman","Model Number":"IL-1000","Certification":"CE\/FDA","Place of Origin":"CHINA"}}
{"title":"Automated Microfocus X Ray Parts Counter With 430mm Area And 17 Inch FPD","imgUrl":"https:\/\/img.chinax.com\/nimg\/5c\/24\/bb8da0f348864507b4f67866ff86-200x200-1\/automated_microfocus_x_ray_parts_counter_with_430mm_area_and_17_inch_fpd.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"WELLMAN Microfocus X Ray Counter Machine With 80kV Tube And AI Algorithm","imgUrl":"https:\/\/img.chinax.com\/nimg\/1a\/51\/0ddedb8c95ef85f55de216348b1a-200x200-1\/wellman_microfocus_x_ray_counter_machine_with_80kv_tube_and_ai_algorithm.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
{"title":"Quick Counting Microfocus X Ray Reel Counter With 80kV Sealed X-Ray Tube","imgUrl":"https:\/\/img.chinax.com\/nimg\/7e\/71\/90337e849d8b29637e548bcbc1c0-200x200-1\/quick_counting_microfocus_x_ray_reel_counter_with_80kv_sealed_x_ray_tube.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE, FDA","Place of Origin":"CHINA"}}
2.2. Super definition 17” digital flat panel detector (FPD).
2.3. Ultrafast counting, top speed is only 12s per reel.
2.4. Support max 17” (430mm) reel or tray with moisture barrier bags.
2.5. Permanently updated AI deep learning algorithm for free, support connecting MES,
ERP, WMS, and other management systems.
2.6. Support manual mode, which is used in special cases such as small amount of
reel, overweight & oversize reel, and packaged reel.
2.7. Support AGV docking, realize the whole counting process unmanned.
2.8. Support work order number function and counting record query & statistics.
2. Hardware Parameters
X-raysource
Type
Microfocus
Max tube voltage
80kV
Max tube current
700μA
Focal spot size
30μm
Flatpanel detector
Type
Super definition digital FPD
Effective area
430mm*430mm
Pixel size
139μm
Resolution
3072*3072
Reel/tray counting
Max size
Auto mode 15”(380mm),manual mode 17” (430mm)
Max thickness
Auto mode 50mm,Manual mode 80mm
Min parts size
01005
Speed
12-15s
Accuracy
01005≥99.98%,0201&above ≥99.99%
Media type
Reel materials,tray materials with moisture- proof bag
Equipment
Dimensions
2700mm (L)*1400mm (W)*1900mm(H)
Weight
3000kg
Power supply
AC110-220V 50/60HZ
Max power
4800W
Industrial PC
I7 CPU,16G RAM,256G SSD+4T HDD
Displayer
24”HDMI LCD
Management system connection
MES,ERP,etc.
Workflow
Loading
After the reel vehicle is pushed in,the manipulator automatically loads,supporting 7 to 15 inches of reel
Maxloading quantity
200 reels (7"with 8mm thickness)
Barcode scanning
Can scan barcode,QR code
Reel transfer
Automatic belt transfer
Labelling
Automatically print and paste labels after counting,and upload data automatically
unloading
The manipulator automatically put into the reel vehicle
Safety
Radiation leakage
No leakage,international standard:≤1μSv/h
Back door safety interlock
Once users open the back door,X-ray tube will power off immediately.When the back door is open,users can't turn on the X-ray
Emergency stop
In front of the operation position,press to power off
3. Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be
faster and more accurate as our algorithm updates.
Reelsize
Partssize
Quantity
Accuracy
Speed
7”(180mm)
01005
40000
99.98%
14-15s
7”(180mm)
0201
10000
99.99%
13-15s
7”(180mm)
0402
10000
99.99%
13-15s
7”(180mm)
0603
5000
99.99%
12-15s
10”(254mm)
1206
5000
99.99%
12-15s
15”(380mm)
1206
10000
99.99%
12-15s
4. Working Principle
5. Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No
need to bind components to algorithm, we use AI to automatically identify components
and automatically apply algorithm. The algorithm can learn the counted component data,
such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more
accurate. When we need to count similar components, or larger trays, we can easily
handle it
6. Cloud database
Every Wellman X-ray counter can connect to our cloud database. The data and images
of the machine will be uploaded to the cloud, and the machine will automatically
download the latest database. Our engineers also optimize the algorithm in the
background according to the images and data collected by each machine, and regularly
update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of
component types will become wider and wider. When a machine counts a new kind of
component, if the data of this kind of component is stored in our database, our software
can directly call the data, which brings users higher efficiency, accuracy and coverage.
7. Sample images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification:
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturi... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturi...