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{"title":"X-ray Component Counter 430mm Reel Compatible with Multiple Management Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/9c\/e0\/3225a13310ceda1ecc068096a85b-200x200-1\/x_ray_component_counter_430mm_reel_compatible_with_multiple_management_systems.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"X Ray Counter with 17 Inch Super Definition Digital Flat Panel Detector for","imgUrl":"https:\/\/img.chinax.com\/nimg\/39\/a0\/7ba5242755bf42be8425dfaf20ed-200x200-1\/x_ray_counter_with_17_inch_super_definition_digital_flat_panel_detector_for_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"X-ray counter with accurate, ultra-fast counting.","imgUrl":"https:\/\/img.chinax.com\/nimg\/21\/26\/da2e3627de5e0863a8947e63b57b-200x200-1\/x_ray_counter_with_accurate_2c_ultra_fast_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
Boost Production Accuracy with IL-1000 X-Ray Parts Counter
The IL-1000 is an in-line fully automatic X-ray parts counter designed for precision component counting in industrial manufacturing environments.
Hardware Specifications
X-ray Source
Type
Microfocus
Max Tube Voltage
80kV
Max Tube Current
700μA
Focal Spot Size
30μm
Flat Panel Detector
Type
Super definition digital FPD
Effective Area
430mm × 430mm
Pixel Size
139μm
Resolution
3072 × 3072
Reel/Tray Counting Capabilities
Max Size
Auto mode 15" (380mm), Manual mode 17" (430mm)
Max Thickness
Auto mode 50mm, Manual mode 80mm
Min Parts Size
01005
Speed
12-15s
Accuracy
01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media Type
Reel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions
2700mm (L) × 1400mm (W) × 1900mm (H)
Weight
3000kg
Power Supply
AC110-220V 50/60HZ
Max Power
4800W
Industrial PC
I7 CPU, 16G RAM, 256G SSD + 4T HDD
Displayer
24" HDMI LCD
Management System Connection
MES, ERP, etc.
Workflow Process
Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max Loading Quantity: 200 reels (7" with 8mm thickness)
Barcode Scanning: Can scan barcode, QR code
Reel Transfer: Automatic belt transfer
Labelling: Automatically print and paste labels after counting, and upload data automatically
Unloading: The manipulator automatically puts into the reel vehicle
Safety Features
Radiation Leakage: No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Emergency Stop: In front of the operation position, press to power off
Speed and Accuracy Performance
Reel Size
Parts Size
Quantity
Accuracy
Speed
7" (180mm)
01005
40000
99.98%
14-15s
7" (180mm)
0201
10000
99.99%
13-15s
7" (180mm)
0402
10000
99.99%
13-15s
7" (180mm)
0603
5000
99.99%
12-15s
10" (254mm)
1206
5000
99.99%
12-15s
15" (380mm)
1206
10000
99.99%
12-15s
Performance continues to improve with regular algorithm updates for faster and more accurate counting.
Working Principle
Key Advantages
80kV X-ray tube with longer lifetime and maintenance-free operation
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting with top speed of only 12 seconds per reel
Supports maximum 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm for free, with support for MES, ERP, WMS, and other management systems
Manual mode support for special cases including small quantity reels, overweight & oversize reels, and packaged reels
AGV docking support for fully automated unmanned counting processes
Work order number functionality and counting record query & statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual algorithm binding. The AI system learns from counted component data including:
Aspect ratio analysis
Corner angle measurements for each component
Slope analysis between components from inside to outside
Component image deformation tracking from inside to outside
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, while the system automatically downloads the latest database updates. Our engineers optimize algorithms based on collected data and regularly update the database for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, our software accesses stored database data for higher efficiency, accuracy, and coverage.
Sample Images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification：
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...
