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WELLMAN X6000 Industrial Microfocus X-ray Inspection System
The WELLMAN X6000 X-ray inspection equipment is a compact yet fully functional system designed for PCB SMT solder BGA voids detection in electronics manufacturing. Ideal for factories with limited space or few production lines.
Working Principle
X-6000 Automatic Inspection Equipment Working Principle
Key Advantages
Large Detector: 130×130 mm high-definition digital flat panel detector
Robust Stage: 420×420mm table with 10KG load capacity
Easy Operation: Requires only 2 hours of training
Reliable X-ray Source: Hamamatsu tubes with longest lifetime and maintenance-free operation
Automated Inspection: Programmable inspection procedures for batch processing
Intuitive Navigation: Automatic navigation window - table moves to where you click
Hardware Specifications
X-ray Source
Type
Closed, microfocus
Max Tube Voltage
90kV (optional)
Max Tube Current
200μA
Focal Spot Size
5μm
Function
Auto preheat
Flat Panel Detector
Effective Area
130mm×130mm
Pixel Size
85μm
Resolution
1536×1536
Frame Rate
20fps
Table & Equipment
Max Load
10kg
Size
420mm×420mm
Detectable Area
400mm×400mm
Magnification
Geometry 150X | System 1500X
Inspection Speed
Max 3.0s/point
Dimensions
1100mm (L) × 1000mm (W) × 1600mm (H)
Weight
1000kg
Power Supply
AC110-220V 50/60HZ
Max Power
1300W
Industrial PC
Intel I5 CPU, 8G RAM, 240GB SSD
Displayer
24" HDMI LCD
Safety Features
Emergency Stop
Located next to operation position for immediate power cutoff
Tube Protection
Software prevents leaving without closing X-ray tube
Radiation Leakage
No leakage (international standard: ≤1μSv/h)
Lead Glass Observation Window
Transparent lead glass window shields radiation to observe internal status
Window and Back Door Safety Interlock
X-ray tube powers off immediately when window or door opens
Software Operation
Operation
Keyboard and mouse can finish all operations
X-ray tube control
Using mouse to click the X button can turn on or off the X-ray
Status bar
Indicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green
Image effect adjustment
The brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result
Product list
Users can save the inspection parameters, and can directly call the parameters to improve the inspection efficiency
Navigation window
The table will move to the place you click and display on the screen
Motion axis status
Display real-time coordinates
Inspection result
The measurement results (voids rate, distance, area, etc., set by users) display in order
Speed control
The movement speed of each axis can be adjusted to slow, normal and fast
Inspection Functions
Voids Rate Measurement
Automatic calculation: Click on two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and the width, and indicates NG or OK by red and green.
Parameters adjustment: Users can adjust the grayscale threshold, pixel, contrast, size filtering and other parameters to get accurate results of automatic calculation
Add voids manually: Users can draw a polygon or a free figure and calculate it as a void into the void rate
Save parameters: Users can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product, to improve the detection efficiency
Other Measurement Functions
Distance: Click the A and B points to set as the baseline, then click the C point to measure the vertical distance from the C point to the baseline
Distance rate: Mostly used to measure the soldering rate of the through-hole. Set one more point "D" than the distance. Divide the vertical distance from the D point to baseline by the vertical distance of the C point, to obtain the percentage ratio
Angle: Click the A and B points to set as the baseline, then click the C point to measure the angle between the BA and BC rays
Radius: Mostly used to measure round components such as solder balls. Click three points to determine a circle and measure the circumference, area and radius
Perimeter: Mostly used to measure square components, click two points to determine a square, measure the length, width and area
Automatic Inspection
Manual setting: Users can set any positions on the table as inspection points, the software will automatically inspect and save the picture
Array: For regular inspection points, users only need to set two of the inspection points and the number of rows and columns, the software will automatically inspect each point and save pictures
Automatic identification: For inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image
Application Examples
BGA Solder Bridge Inspection
BGA Solder Voids Inspection
PCB Through-Hole Inspection
IC Voids and Gold Wire Inspection
LED Solder Voids Inspection
LED Gold Wire Crack Inspection
Capacitor Inspection
Inductor Inspection
Sensor Inspection
Thyristor Surge Suppressors
Fiberglass Inspection
Cable Inspection
Diode Inspection
Steel Pipe Welding Gap
Automobile Electronics Inspection
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification:
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...