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{"title":"Auto-fully X-ray reel counter for SMD material counting supporting 17-inch reel","imgUrl":"https:\/\/img.chinax.com\/nimg\/01\/5b\/5959c45631fb41aa524ae490df23-200x200-1\/auto_fully_x_ray_reel_counter_for_smd_material_counting_supporting_17_inch_reel.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"IL-1000","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"Streamline your production with IL-1000 X Ray Counter for industrial parts","imgUrl":"https:\/\/img.chinax.com\/nimg\/af\/b1\/a89f03cf6e0c056b390219838d41-200x200-1\/streamline_your_production_with_il_1000_x_ray_counter_for_industrial_parts_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"IL-1000","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"AI X-ray Counter MES ERP WMS System Supported 17-Inch Reel Counting","imgUrl":"https:\/\/img.chinax.com\/nimg\/b1\/07\/f504d8dc9b42634ba7a11f16785d-200x200-1\/ai_x_ray_counter_mes_erp_wms_system_supported_17_inch_reel_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"X-ray Component Counter 430mm Reel Compatible with Multiple Management Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/9c\/e0\/3225a13310ceda1ecc068096a85b-200x200-1\/x_ray_component_counter_430mm_reel_compatible_with_multiple_management_systems.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"X Ray Counter with 17 Inch Super Definition Digital Flat Panel Detector for","imgUrl":"https:\/\/img.chinax.com\/nimg\/39\/a0\/7ba5242755bf42be8425dfaf20ed-200x200-1\/x_ray_counter_with_17_inch_super_definition_digital_flat_panel_detector_for_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
{"title":"X-ray counter with accurate, ultra-fast counting.","imgUrl":"https:\/\/img.chinax.com\/nimg\/21\/26\/da2e3627de5e0863a8947e63b57b-200x200-1\/x_ray_counter_with_accurate_2c_ultra_fast_counting.jpg","attrs":{"Brand Name":"WELLMAN","Model Number":"XC-01","Certification":"CE,ISO9001,FDA","Place of Origin":"China"}}
Auto-fully X-ray Reel Counter for SMD Material Counting with 99.99% Accuracy
Working Principle
Key Advantages
High-Performance Hardware: 80kV long-life maintenance-free X-ray tube with 17" super definition FPD
Efficient Unmanned Operation: 12s/reel ultrafast counting plus AGV docking capability
Wide Compatibility: Fits max 17" (430mm) reels/trays with moisture barrier bags
Intelligent System Integration: Free updated AI algorithm compatible with MES/ERP/WMS and other systems
Hardware Specifications
X-ray Source
Type
Microfocus, closed
Tube Voltage
80kV
Tube Current
700μA
Focal Spot Size
30μm
Flat Panel Detector
Type
Super definition digital FPD
Effective Area
430mm*430mm
Pixel Size
139μm
Resolution
3072*3072
Reel/Tray Counting
Max Size
Auto mode 15" (380mm), manual mode 17" (430mm)
Max Thickness
Auto mode 50mm, Manual mode 80mm
Min Parts Size
01005
Speed
12-15s
Accuracy
01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media Type
Reel materials, tray materials with moisture-proof bag
Equipment
Dimensions
2700mm (L) * 1400mm (W) * 1900mm (H)
Weight
3000kg
Power Supply
AC110-220V 50/60HZ
Max Power
4800W
Industrial PC
I7 CPU, 16G RAM, 256G SSD+4T HDD
Display
24" HDMI LCD
Management System Connection
MES, ERP, etc.
Workflow Process
Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max Loading Quantity: 200 reels (7" with 8mm thickness)
Barcode Scanning: Can scan barcode, QR code
Reel Transfer: Automatic belt transfer
Labelling: Automatically print and paste labels after counting, and upload data automatically
Unloading: The manipulator automatically put into the reel vehicle
Safety Features
Radiation Leakage: No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Emergency Stop: In front of the operation position, press to power off
Performance Specifications
Reel Size
Parts Size
Quantity
Accuracy
Speed
7" (180mm)
01005
40000
99.98%
14-15s
7" (180mm)
0201
10000
99.99%
13-15s
7" (180mm)
0402
10000
99.99%
13-15s
10" (254mm)
1206
5000
99.99%
12-15s
15" (380mm)
1206
10000
99.99%
12-15s
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:
Aspect ratio
The angle of each corner of the component
Slope between components from inside to outside
Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
Cloud Database Integration
Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.
Sample Images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification：
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...
