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Six Axis Servo Driven X-ray Inspection Machine for SMT Accurate Electronic Assembly Check
Core Advantages
Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free
New generation 5" HD digital flat panel detector (FPD)
Automatic navigation window - table moves to where you click
Belt transmission with width adjustment by lead screw & guide rail, max width 620mm
6-axis motion system equipped with servo motor, X-ray tube and FPD move in sync
Edit inspection procedures for automated inspection in large quantities
Easy to operate with quick defect finding - only 2 hours training required
Working Principle
Hardware Specifications
X-ray Source
Type
Closed, microfocus
Max Tube Voltage
90kV
Max Tube Current
200μA
Focal Spot Size
5μm
Function
Auto preheat
Flat Panel Detector
Brand
IRay
Effective Area
130mm × 130mm
Pixel Size
85μm
Resolution
1536 × 1536
Frame Rate
20fps
Tiltable Angle
60°
Inspection
Transmission
Belt
Motor
Servo motor
Detectable Area
Length 520mm, width 80-430mm adjustable
Max Load
10kg
Equipment
Magnification
Geometry 200X | System 1500X
Inspection Speed
Max 3.0s/point
Dimensions
2600mm (L) × 1300mm (W) × 1800mm (H)
Host Machine Dimensions
1400mm (L) × 1300mm (W) × 1800mm (H)
Weight
2200kg
Power Supply
AC110-220V 50/60HZ
Max Power
3000W
Industrial PC
I7 CPU, 16G RAM, 240GB SSD + 1T HDD
Displayer
24" HDMI LCD
Safety Features
Radiation Leakage
No leakage, international standard: ≤1μSv/h
Lead Glass Observation Window
Transparent lead glass window shields radiation to observe inner status
Window and Back Door Safety Interlock
X-ray tube powers off immediately when window or back door is opened
Electromagnetic Safety Switch
Locks when X-ray is on, preventing observation window opening
Emergency Stop
Located next to operation position, press to power off
Tube Protection
Software prevents leaving without closing X-ray tube
Software Functions
Function Module
Keyboard and mouse can finish all operations
X-ray Tube Control
Using mouse to click the X button can turn on or off the X-ray. The real-time tube voltage and current value will display beside, users can click up and down button, or drag the slider, or type to adjust.
Status Bar
Indicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green.
Image Effect Adjustment
The brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result.
Product List
Users can save the inspection parameters such as Z-axis position, brightness, contrast and gain, and can directly call the parameters when inspecting the same product, to improve the inspection efficiency.
Navigation Window
After the camera takes a photo of the table, click anywhere in the photo, the table will move to the place you click and display on the screen.
Motion Axis Status
Display real-time coordinates.
Inspection Result
The measurement results (voids rate, distance, area, etc., set by users) display in order.
Speed Control
The movement speed of each axis can be adjusted to slow, normal and fast.
Voids Rate Measurement
Automatic calculation: Click on two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and the width, and indicates NG or OK by red and green.
Parameters adjustment: Users can adjust the grayscale threshold, pixel, contrast, size filtering and other parameters to get accurate results of automatic calculation.
Add voids manually: Users can draw a polygon or a free figure and calculate it as a void into the void rate.
Save parameters: Users can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product, to improve the detection efficiency.
Other Measurement Functions
Distance: Click the A and B points to set as the baseline, then click the C point to measure the vertical distance from the C point to the baseline.
Distance rate: It is mostly used to measure the soldering rate of the through-hole. Set one more point "D" than the distance. Divide the vertical distance from the D point to baseline by the vertical distance of the C point, to obtain the percentage ratio of the vertical distance of D to C.
Angle: Click the A and B points to set as the baseline, then click the C point to measure the angle between the BA and BC rays.
Radius: It is mostly used to measure round components such as solder balls. Click three points to determine a circle and measure the circumference, area and radius.
Perimeter: It is mostly used to measure square components, click two points to determine a square, measure the length, width and area.
Automatic Inspection
Manual setting: Users can set any positions on the table as inspection points, the software will automatically inspect and save the picture.
Array: For the regular inspection points, users only need to set two of the inspection points and the number of rows and columns, the software will automatically inspect each point and save pictures.
Automatic identification: For inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image.
Typical Applications
BGA solder inspection, PCB through-hole detection, IC and LED assembly check, capacitor and inductor testing, automotive electronics, cable and fiberglass analysis.
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification：
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...
