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Chengdu Xinwei Welding Technology Co., Ltd.

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China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection
China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

  1. China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection
  2. China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection
  3. China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection
  4. China Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

  1. MOQ: 1 set
  2. Price: $11,500-12,500 / set
  3. Get Latest Price
power (kw) 1000W
warranty 1 Year
After Warranty Service Video technical support, Online support and Spare parts
Feature Durable High Efficiency High Performance
weight (kg) 900
Welding material Red Copper
Payment Terms L/C,D/A,D/P,T/T,Western Union
Supply Ability 15 sets per month
Delivery Time 25-45 working days
voltage 380 V, 220 V, 440V
Packaging Details wooden box
Product Name Copper Busbar Pneumatic-Hydraulic Polymer Diffusion Welding Machine
rated duty cycle 50%
After-sales Service Provided Free spare parts, Field installation, commissioning and training
Brand Name Xingweihan
Certification CE, RoHS, ISO
Place of Origin Sichuan, China

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  1. Product Details
  2. Company Details

Product Specification

power (kw) 1000W warranty 1 Year
After Warranty Service Video technical support, Online support and Spare parts Feature Durable High Efficiency High Performance
weight (kg) 900 Welding material Red Copper
Payment Terms L/C,D/A,D/P,T/T,Western Union Supply Ability 15 sets per month
Delivery Time 25-45 working days voltage 380 V, 220 V, 440V
Packaging Details wooden box Product Name Copper Busbar Pneumatic-Hydraulic Polymer Diffusion Welding Machine
rated duty cycle 50% After-sales Service Provided Free spare parts, Field installation, commissioning and training
Brand Name Xingweihan Certification CE, RoHS, ISO
Place of Origin Sichuan, China
High Light Manual Press resistance weldersPneumatic resistance welders1000W resistance spot welder

Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

Manual hydraulic diffusion welding machine designed for copper busbars, flexible copper connectors and high-current electrical components. Using controlled pressure, welding current and temperature parameters, the machine provides reliable solid-state copper bonding solutions for electrical and energy applications.

✓ Designed For Copper Busbar Manufacturing
✓ Stable Pneumatic Hydraulic Pressure System
✓ Reliable High Conductivity Connection



Copper Busbar Welding Challenges
✗ High Contact Resistance
Bolted busbar connections may develop higher resistance over time, causing energy loss and heat generation in power systems
✗ Thermal Deformation Risk
Traditional brazing and melting-based methods may cause copper material deformation, affecting dimensional accuracy
✗ Additional Assembly Cost
Mechanical fastening requires bolts, washers and assembly labor, increasing material and production costs
✗ Long-Term Connection Reliability
Connection quality must remain stable over years of operation in electrical and energy systems
What Is Copper Busbar Diffusion Welding?

Copper busbar diffusion welding is a solid-state joining process that creates a metallurgical bond between copper materials through controlled temperature, pressure and time. Unlike traditional joining methods, diffusion welding does not rely on filler materials.

Excellent Electrical Conductivity
Low Contact Resistance
Reduced Deformation
Stable Production Quality
Why Choose Diffusion Welding Instead Of Traditional Connection?
Method Problem
Bolting Higher contact resistance over time
Brazing Thermal influence on copper properties
Mechanical Fastening Additional parts and assembly cost
✓ Diffusion Welding Integrated solid-state connection
Manual Hydraulic Diffusion Welding Solution
1. Stable Hydraulic Pressure Control

The pneumatic hydraulic system provides stable welding force and improves consistency during repeated production of copper busbar assemblies.

2. High Conductivity Connection

Diffusion welding creates reliable copper-to-copper bonding for high current applications without introducing foreign materials.

3. Copper Sheet And Busbar Welding

The machine is suitable for copper sheets, copper strips and busbar components requiring reliable electrical performance.

4. Long-Life Electrode System

Optional tungsten or graphite electrodes support high temperature operation and improve service life for continuous production.

Xinwei Copper Diffusion Welding Engineering Support

Xinwei specializes in diffusion welding equipment development for high conductivity metal connections. Our engineering team provides:

✓ Material Evaluation
✓ Welding Parameter Testing
✓ Electrode Design
✓ Pressure Optimization
✓ Sample Welding Verification
✓ Production Process Support
Applications
Copper Busbar Manufacturing
Copper busbars, power distribution components and electrical conductors for switchgear and power systems.
EV Battery Connection
Battery copper connectors, flexible copper joints and current carrying components for electric vehicles.
Energy Storage System
Battery modules, high current terminals and power connection parts for energy storage applications.
Electrical Equipment
Switchgear components, transformer connections and power terminals for industrial electrical systems.
Machine Advantages
Feature Benefit
Stable Hydraulic Pressure Control Consistent welding force improves repeatability in production
High Conductivity Copper Connection Excellent electrical performance for high-current applications
Suitable For Copper Sheet And Busbar Covers copper sheets, strips and busbar components of various sizes
Long-Life Electrode System Tungsten or graphite electrodes for extended service life
Technical Specifications
Parameter Specification
Technology Hydraulic Diffusion Welding
Operation Manual Press Type
Material Copper Busbar / Copper Sheet
Pressure System Pneumatic Hydraulic
Power Range 100-250KVA
Cooling Water Cooling
Electrode Tungsten / Graphite Optional
Application Electrical Connection Manufacturing
Quality Control
✓ Conductivity Measurement
✓ Bond Strength Testing
✓ Visual Inspection
✓ Cross-Section Analysis
✓ Parameter Documentation
Frequently Asked Questions
Q1: What products can this copper busbar welding machine produce?
It is designed for copper busbars, copper sheets, flexible connectors and high-current electrical components.
Q2: Why use diffusion welding for copper connections?
Diffusion welding provides stable electrical conductivity, low deformation and reliable bonding quality for copper components.
Q3: Can this machine weld thick copper materials?
Yes. Different configurations are available according to copper thickness, welding area and production requirements.
Q4: Can Xinwei test customer samples?
Yes. Xinwei provides sample testing and welding parameter recommendations before production.
Get Your Copper Busbar Welding Solution
Send us your product drawing, copper thickness, welding area and production requirement. Our engineers will recommend the suitable welding configuration.
ISO 9001 / CE / RoHS Certified | 18,000 m2 Manufacturing Facility | 30+ Countries Served
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Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2003

  • Total Annual:

    $35000000-$50000000

  • Employee Number:

    70~95

  • Ecer Certification:

    Verified Supplier

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  • Chengdu Xinwei Welding Technology Co., Ltd.
  • No.538 Xingfu Road,Xindu,Chengdu,China
  • https://www.xwwelder.com/

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