Chengdu Xinwei Welding Technology Co., Ltd.
| Welding Arm Material | Copper Alloy |
| Warranty | 12 Months |
| Packaging Details | Wooden Case / Export Standard Packaging |
| Product Name | Servo Robotic Spot Welding Gun |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union |
| Electrode Force | 500kgf |
| Application | Automotive BIW Assembly |
| Robot Compatibility | ABB/KUKA/FANUC |
| Drive Type | Servo Motor |
| Delivery Time | 25-45 working days |
| Welding Capacity | 160KVA |
| Supply Ability | 5 sets per month |
| Max Short Circuit Current | 40KA |
| Gun Type | X Type |
| Certification | ISO 9001, CE, RoHS |
| Brand Name | Xinwei |
| Model Number | DB3-160 |
| Place of Origin | China |
View Detail Information
Explore similar products
Industrial CNC C-Type Robotic Spot Welding Gun for Automated Resistance Welding
Heavy Duty Automatic Medium Frequency MFDC Spot Welder C Type Industrial Robot
MFDC Robotic Spot Welding Gun C Type for Automotive Body Welding System
X Type C Type Servo Robotic Spot Welding Gun for Automotive BIW Assembly
Product Specification
| Welding Arm Material | Copper Alloy | Warranty | 12 Months |
| Packaging Details | Wooden Case / Export Standard Packaging | Product Name | Servo Robotic Spot Welding Gun |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union | Electrode Force | 500kgf |
| Application | Automotive BIW Assembly | Robot Compatibility | ABB/KUKA/FANUC |
| Drive Type | Servo Motor | Delivery Time | 25-45 working days |
| Welding Capacity | 160KVA | Supply Ability | 5 sets per month |
| Max Short Circuit Current | 40KA | Gun Type | X Type |
| Certification | ISO 9001, CE, RoHS | Brand Name | Xinwei |
| Model Number | DB3-160 | Place of Origin | China |
| High Light | Industrial robotic spot welder ，Automatic robotic spot welder ，Automobile robotic spot welding machine | ||
A high-performance 160KVA servo-driven robotic spot welding gun engineered for automated automotive body-in-white (BIW) production lines. Designed for seamless integration with ABB, KUKA, and FANUC industrial robots, this X-type welding gun delivers consistent, high-quality spot welds on high-strength steel and aluminum body panels. Ideal for automotive manufacturers seeking reliable, high-speed resistance welding solutions for door frames, side panels, floor panels, and structural components.
Industrial X-type servo robotic spot welding gun for automotive body manufacturing.
Watch It Working
Key Features & Technical Advantages
1. Servo-Controlled Electrode Movement
The servo drive system provides precise electrode positioning with adjustable gun opening, enabling faster welding cycle times and consistent weld quality. Unlike pneumatic guns, servo control eliminates pressure fluctuations and reduces electrode impact on workpieces.
2. 4500N Stable Electrode Force
Maximum electrode force of 4500N ensures stable contact pressure during the welding process. This consistent force is critical for achieving uniform weld nugget formation on high-strength automotive steel sheets ranging from 0.6mm to 3.0mm thickness.
3. CuCrZr Alloy Welding Arms
The electrode arms are manufactured from high-conductivity CuCrZr copper alloy, providing excellent electrical conductivity, superior wear resistance, and stable welding current transmission. Engineered for long-term, high-duty-cycle automotive production environments.
4. 160KVA Welding Capacity
With 160KVA rated capacity and 40KA maximum short-circuit current, this welding gun handles demanding automotive spot welding applications including multi-layer steel stacks and high-strength boron steel commonly used in modern vehicle body structures.
CuCrZr alloy welding arms with servo drive mechanism for precision spot welding.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | Servo Robotic Spot Welding Gun |
| Model | DB3-160 |
| Rated Capacity | 160KVA |
| Max Short Circuit Current | 40KA |
| Max Electrode Force | 4500N (500kgf) |
| Drive Type | Servo Motor |
| Gun Type | X-Type |
| Welding Arm Material | CuCrZr Copper Alloy |
| Robot Compatibility | ABB / KUKA / FANUC / Yaskawa |
| Welding Thickness Range | 0.6mm - 3.0mm (High-Strength Steel) |
| Cooling Method | Water Cooling |
| Application | Automotive BIW Assembly Line |
Robot Compatibility & Integration
This servo robotic welding gun is designed for plug-and-play integration with major industrial robot brands. The standardized mounting interface and communication protocol support ensure quick deployment on existing automotive production lines.
Each welding gun is pre-configured with welding parameters optimized for automotive-grade materials. Our engineering team provides remote commissioning support and on-site integration assistance to minimize production downtime during installation.
Servo robotic spot welding gun integrated with industrial robot for automotive production.
Automotive BIW Applications
This robotic spot welding gun is purpose-built for automotive body-in-white manufacturing. Proven applications include:
Why Choose Xinwei Welding
✓ Industry Specialization
Xinwei focuses exclusively on resistance welding equipment for automotive manufacturing. Our engineering team understands automotive production requirements — from weld quality standards (ISO 18278-2) to production cycle time optimization.
✓ Proven Track Record
Our robotic welding guns are deployed in automotive production lines across Asia, Europe, and South America. Each system is tested under full-load conditions before shipment.
✓ End-to-End Support
From initial technical consultation to on-site installation, welding parameter optimization, and after-sales spare parts supply — we support our customers throughout the equipment lifecycle.
Resistance welding gun manufacturing and assembly at Xinwei factory.
Factory & Quality Control
Every servo robotic spot welding gun undergoes rigorous quality inspection before delivery:
Pre-shipment quality inspection of robotic spot welding gun at Xinwei testing facility.
After-Sales Service & Support
| Warranty | 12 months from date of commissioning |
| Installation | On-site installation and commissioning by Xinwei engineers |
| Training | Operator training and welding parameter optimization included |
| Spare Parts | Rapid spare parts supply with recommended spare parts list |
| Remote Support | Video technical support and remote troubleshooting available |
| Field Service | Overseas service engineers available for on-site maintenance |
Frequently Asked Questions
Q: What robot brands is this welding gun compatible with?
A: The DB3-160 servo robotic welding gun is compatible with major industrial robot brands including ABB (IRB 6600/6700), KUKA (KR QUANTEC/FORTEC), FANUC (R-2000iC/M-900iA), and Yaskawa Motoman (ES/MS series). Custom mounting adapters are available for other robot models.
Q: What is the maximum welding thickness for automotive steel?
A: The welding gun handles steel sheets from 0.6mm to 3.0mm thickness. For multi-layer stacks (e.g., 3-sheet joints), the total thickness can reach up to 5.0mm depending on material grade and coating type. Our engineering team can provide specific welding parameter recommendations for your application.
Q: How long does installation and commissioning take?
A: Typical robot integration and commissioning takes 3-5 working days on-site. This includes mechanical mounting, electrical connection, welding parameter setup, and production trial runs. Remote pre-commissioning support is available to reduce on-site time.
Q: Do you provide spare electrode caps and welding arms?
A: Yes, we supply a complete range of consumable spare parts including electrode caps, electrode holders, and replacement welding arms. A recommended spare parts list is provided with each order, and we maintain inventory for fast delivery of commonly requested items.
Company Profile
Xinwei Welding Equipment Co., Ltd. is a specialized manufacturer of industrial resistance welding equipment headquartered in Sichuan, China. With ISO 9001, CE, and RoHS certifications, we design and manufacture a comprehensive range of spot welding machines, seam welders, projection welders, and robotic welding guns for automotive, appliance, and metal fabrication industries worldwide.
Our products are exported to over 30 countries across Asia, Europe, the Middle East, South America, and Africa. We provide complete welding solutions — from equipment selection and technical consultation to installation, training, and after-sales support.
Company Details
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
$35000000-$50000000
Employee Number:
70~95
Ecer Certification：
Verified Supplier
.gtr-container-qwe456 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; font-size: 14px; line-height: 1.6; color: #333; padding: 20px; box-sizing: border-box; } .gtr-container-qwe456 p { text-align: left !important; } .gtr-container-qwe456__main-... .gtr-container-qwe456 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; font-size: 14px; line-height: 1.6; color: #333; padding: 20px; box-sizing: border-box; } .gtr-container-qwe456 p { text-align: left !important; } .gtr-container-qwe456__main-...
Get in touch with us
Leave a Message, we will call you back quickly!