Chengdu Xinwei Welding Technology Co., Ltd.
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- Aluminium Meat Bandsaw Blade Butt Welder for Food-Grade Blade Joining
- Product Details
- Company Details
Product Specification
|
|
|
|
| power (kw) |
4.75 kW, 3.65 kW |
After Warranty Service |
Video technical support, Online support and Spare parts |
| Supply Ability |
10 sets per month |
Product Name |
Aluminium Meat Bandsaw Blade Butt Welder for Food-Grade Blade Joining |
| Weld method |
Butt Welding |
input voltage |
380 V, 220V |
| After-sales Service Provided |
Free spare parts, Field installation, commissioning and training |
Frequency |
50 Hz, 60 Hz |
| Delivery Time |
25-35 working days |
Packaging Details |
wooden box |
| warranty |
1 Year |
Payment Terms |
L/C,D/A,D/P,T/T,Western Union |
| Place of Origin |
Sichuan, China |
Certification |
CE, RoHS, ISO |
| Brand Name |
Xinwei |
| |
| High Light |
Aluminium bandsaw blade butt welding machine
，4.75kW bandsaw blade butt welding machine
，3.65kW bandsaw blade butt welder
|
Aluminium Meat Bandsaw Blade Butt Welder for Food-Grade Blade Joining
Semi-Automatic Butt Welder for Food Processing Bandsaw Blades — One Operator, Clean Integrated Design, Multi-Spec Compatibility
Power Options
4.75kW / 3.65kW
Blade Material
Aluminium Meat Bandsaw
Why Flash Butt Welding for Meat Bandsaw Blades Matters
In food processing facilities, bandsaw blade failure means production line stoppage. A broken blade on a meat cutting line costs not just replacement time but also cold chain interruption and product waste. Traditional blade replacement is expensive; on-site repair with a reliable butt welder keeps operations running.
This Xinwei semi-automatic flash butt welder is purpose-built for aluminium meat bandsaw blades. It delivers consistent, high-strength butt joints without requiring a dedicated welding technician. The integrated compact design eliminates the need for external power cabinets and cooling units, reducing both floor space and initial investment.
Key Problems This Welder Solves
1. Downtime from Blade Breakage in Food Processing Lines
When a meat bandsaw blade snaps mid-shift, the entire cutting line stops. This welder enables on-site repair in minutes rather than waiting for replacement blade delivery. The semi-automatic cycle — manual load, auto weld — means one line operator can perform the repair without a certified welder.
2. Inconsistent Joint Strength Across Blade Specifications
Different blade widths and thicknesses require different welding parameters. The adjustable pneumatic clamping system and precise flash-butt control ensure uniform joint quality across the full range of supported blade cross-sections, from thin gauge to the maximum rated 8mm capacity.
3. High Maintenance Complexity and Downtime Costs
Electrodes, cylinder seals, and filter cartridges are all designed to standardised specifications with universal availability. Routine maintenance and consumable replacement can be performed by in-house maintenance staff after brief training, minimising equipment downtime and service costs.
4. High Peripheral Equipment Investment for Basic Operations
This machine integrates the host frame, pneumatic system, welding transformer, secondary circuit, welding controller, and water/gas system into a single unit. No external power cabinets or additional cooling devices are required, reducing both initial capital expenditure and factory floor footprint.
Semi-Automatic vs Manual: What the Operator Gains
| Factor |
Manual Welding |
Xinwei Semi-Auto Butt Welder |
| Operator Skill |
Certified welder required |
Line operator after brief training |
| Joint Consistency |
Varies by operator experience |
Uniform across cycles, parameter-controlled |
| Cycle Time |
3-5 minutes per joint |
~1 minute per joint (auto weld cycle) |
| Safety |
Open arc exposure |
Transparent protective cover, spark containment |
| Footprint |
Separate power source + workbench |
All-in-one integrated unit |
Application Scenarios
● Meat Processing Facilities
On-site repair of aluminium meat bandsaw blades used in beef, pork, and poultry cutting lines. The integrated design fits within existing maintenance areas without additional infrastructure. One maintenance operator can restore a broken blade and return it to the production line within minutes.
● Food-Grade Blade Manufacturing
For manufacturers producing aluminium bandsaw blades for the food industry, this welder provides consistent butt joints during blade fabrication. The parameter-controlled welding cycle ensures uniform quality across production batches.
● Multi-Spec Blade Service Centres
Service centres handling diverse blade specifications benefit from one-machine multi-spec capability. The adjustable clamping and parameter settings support various blade cross-sections and material grades without equipment changeover.
Technical Specifications
| Parameter |
Specification |
| Rated Power |
4.75kW / 3.65kW |
| Input Voltage |
380V / 220V |
| Frequency |
50Hz / 60Hz |
| Weld Method |
Flash Butt Welding |
| Welding Materials |
Aluminium, Galvanized Steel, Stainless Steel, Copper |
| Max Welding Capacity |
8mm (bimetal bandsaw blades) |
| Machine Weight |
600kg |
| Dimensions |
1350 x 700 x 1750mm |
| Operation Mode |
Semi-Automatic (Manual Load + Auto Weld) |
| Warranty |
1 Year |
| Certifications |
CE, RoHS, ISO |
Manufacturing Quality at Xinwei
●
CE / RoHS / ISO Certified
International quality and safety compliance
●
In-House Transformer Production
Core welding component manufactured internally
●
Full Pre-Delivery Testing
Each unit tested with actual blade samples before shipment
Why Choose Xinwei for Your Blade Welding Needs
| Feature |
Your Benefit |
| Integrated All-in-One Design |
No external power cabinet or cooling unit needed — lower investment, smaller footprint |
| Semi-Automatic Operation |
One line operator handles the entire process — no certified welder required |
| Standardised Consumable Parts |
Electrodes, seals and filters are universal standard parts — easy procurement, fast replacement |
| Energy-Efficient Design |
Low-loss secondary circuit and optimised transformer matching reduce operating power costs |
| Multi-Spec Blade Capability |
One machine handles multiple blade specifications — maximises equipment utilisation |
| Transparent Safety Shield |
Contains weld sparks during operation — enhances on-site operator safety |
Free Welding Sample Test
Not sure if this welder matches your blade specifications?
Send us your aluminium meat bandsaw blade samples. We will perform a test weld and return the sample with a detailed welding report, including joint strength data and micrograph images. This lets you verify quality before committing to purchase.
▶ Contact us at info@xwweld.com or +86-13378111895 to arrange your free welding test.
Quality Assurance
- CE, RoHS, and ISO certified — compliant with international safety and quality standards for food industry equipment
- 1-year warranty with video technical support, online assistance, and spare parts provision
- Field installation, commissioning, and training available as part of after-sales service
- Pre-delivery full-function testing on every unit before factory release
- Standardised wear parts — electrodes, seals, and filters procurable through standard supply channels worldwide
Frequently Asked Questions
Q: What blade materials can this welder handle?
A: The machine is designed for aluminium meat bandsaw blades and also supports galvanized steel, stainless steel, and copper blades. It handles bimetal bandsaw blade cross-sections up to 8mm thickness.
Q: Does the operator need welding certification?
A: No. The semi-automatic design means the operator loads the blade manually and the machine executes the weld cycle automatically. A line operator or maintenance technician can operate it after brief training.
Q: What power supply is required?
A: The welder supports both 380V and 220V input at 50Hz or 60Hz, with two power ratings available: 4.75kW and 3.65kW. Please specify your local power conditions when ordering.
Q: How long does a typical blade repair take?
A: The automatic weld cycle completes in approximately one minute after the operator loads and clamps the blade. Total repair time including loading and unloading is typically 2-3 minutes per blade.
Ready to Stop Production Line Downtime from Blade Breakage?
Contact Xinwei today for a quotation or to arrange a free welding sample test with your blade material.
info@xwweld.com | +86-13378111895
Company Details
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Total Annual:
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