Chengdu Xinwei Welding Technology Co., Ltd.
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- Aluminium Band Saw Blade Butt Welder for Multi-Purpose Blade Repair
- Product Details
- Company Details
Product Specification
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|
|
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| Type |
Butt Resistance Welding Machine |
Supply Ability |
10 sets per month |
| Frequency |
50 Hz, 60 Hz |
warranty |
1 Year |
| After Warranty Service |
Video technical support, Online support and Spare parts |
Packaging Details |
wooden box |
| Keywords |
Band Saw Blades Welding |
Payment Terms |
L/C,D/A,D/P,T/T,Western Union |
| weight (kg) |
600 |
input voltage |
380 V, 220V |
| Delivery Time |
25-35 working days |
dimensions |
1350*700*1750mm(53.15*27.56*68.90in) |
| After-sales Service Provided |
Free spare parts, Field installation, commissioning and training |
Product Name |
Aluminium Band Saw Blade Butt Welder for Multi-Purpose Blade Repair |
| Certification |
CE, RoHS, ISO |
Place of Origin |
Sichuan, China |
| Brand Name |
Xinwei |
| |
| High Light |
Aluminium Band Butt Welding Machine
，Saw Blade Butt Welding Machine
，3.65kW buttfusion welding machine
|
Aluminium Band Saw Blade Butt Welder for Multi-Purpose Blade Repair
Universal Butt Welder for Slaughter, Metal Cutting and Woodworking Band Saw Blades — Dual-Layer Cylinder, Multi-Spec Formula Storage, Million-Cycle Pneumatic System
Blade Types
Slaughter / Metal / Wood
Pneumatic Life
1,000,000+ Cycles
Control
HCI with Formula Storage
Power Options
4.75kW / 3.65kW
Why a Dedicated Band Saw Blade Butt Welder Matters for Service Centres
Band saw blade service centres handle a constant stream of blades from different industries: slaughterhouse meat saws, metal fabrication cutting lines, and woodworking shops. Each blade type has different cross-sections, tooth pitches, and material grades. A generic welder forces operators to manually adjust parameters for every blade — slowing throughput and introducing inconsistency.
This Xinwei butt welder is built specifically for multi-spec blade repair operations. The human-computer interface stores welding formulas for each blade type. The dual-layer cylinder delivers graded clamping force — light pressure for positioning, heavy pressure for forging — protecting thin saw blades from impact damage while ensuring dense, strong weld seams.
What Makes This Welder Different from Generic Butt Welders
1. Dual-Layer Cylinder: Graded Clamping Protects Thin Blades
Unlike single-stage clamping that applies full force immediately, the dual-layer piston structure delivers a "light first, heavy later" pressure profile. Light pressure handles rapid feed and blade alignment without damaging thin gauge material. Heavy pressure then engages at the welding terminal for dense forging. This is critical for thin slaughter saw blades (as thin as 0.5mm) that would buckle under sudden full clamping force.
2. HCI with Multi-Spec Formula Storage: Eliminate Parameter Guesswork
The human-computer interface stores and recalls welding parameters for each blade specification. Once dialled in for a slaughter saw blade (16mm x 0.5mm), metal cutting blade (27mm x 0.9mm), or woodworking blade (35mm x wider gauge), the operator recalls the formula with one touch. No manual parameter adjustment between jobs. The interface also provides real-time equipment status monitoring and fault alarm display.
3. Million-Cycle Pneumatic System: Built for Continuous High-Intensity Operation
Brand-name cylinders, solenoid valves, and pneumatic accessories with wear-resistant treatment on all moving parts deliver an action life exceeding one million cycles. This matters for service centres processing dozens of blades daily — the pneumatic system is engineered to outlast years of continuous production rhythm without component-level rebuilds.
4. Stress-Relieved Rigid Frame: Accuracy That Does Not Drift Over Time
The host frame is fabricated from high-quality steel plate with strict aging treatment and stress relief. It maintains structural stability under repeated high-frequency welding impact, ensuring blade alignment accuracy remains consistent across years of operation. The compact, low-centre-of-gravity design requires no complex foundation work for installation.
Blade Types This Welder Handles
| Industry |
Blade Type |
Typical Dimensions |
Key Welding Consideration |
| Slaughter / Meat |
Aluminium bandsaw blade |
16mm x 4 TPI x 0.5mm |
Thin gauge — dual-layer cylinder prevents buckling |
| Metal Cutting |
Bimetal cutting blade |
27mm x 5/8 TPI x 0.9mm |
Medium gauge — balanced clamping and forging |
| Woodworking |
Wide bandsaw blade |
35mm x 22mm (variable) |
Wider gauge — full forging force engagement |
Application Scenarios
● Multi-Industry Blade Repair Centres
Service centres receiving blades from slaughterhouses, metal workshops, and woodworking shops can store dedicated welding formulas for each blade type. Operators switch between jobs in seconds by recalling the stored parameters, maintaining high throughput without weld quality variation.
● In-House Maintenance for Large Food Processing Plants
Large meat processing facilities maintaining their own blade inventory can repair broken aluminium bandsaw blades on-site. The dual-layer cylinder handles thin slaughter blades safely, while the compact footprint fits within existing maintenance workshops.
● Blade Manufacturing Quality Control
Band saw blade manufacturers can use this welder for in-process blade joining and quality verification. The consistent, parameter-controlled butt joints serve as reliable reference points for production line quality assurance sampling.
Core Component Breakdown
| Component |
Design Feature |
Operational Benefit |
| Dual-Layer Cylinder |
Two-stage piston: light positioning + heavy forging |
Protects thin blades from impact; ensures dense weld |
| HCI Control Panel |
Parameter setting, formula storage/recall, fault display |
One-touch job change; real-time status monitoring |
| CrZrCu Electrodes |
Chromium zirconium copper alloy, internal water cooling |
High conductivity, long replacement cycle, stable arc resistance |
| Water/Gas Circuit |
Partitioned layout, surface-treated waterways, independent drainage |
Effective cooling; blockage visible from outflow; easy maintenance |
| Stress-Relieved Frame |
Welded steel plate, aging treatment, stress relief |
Stable alignment after years of high-frequency impact |
| Pneumatic System |
Brand cylinders & valves, wear-resistant moving parts |
1M+ cycle life; minimal downtime from component wear |
Technical Specifications
| Parameter |
Specification |
| Rated Power |
4.75kW / 3.65kW |
| Input Voltage |
380V / 220V, 50Hz / 60Hz |
| Weld Method |
Flash Butt Welding |
| Welding Materials |
Aluminium, Galvanized Steel, Stainless Steel, Copper |
| Blade Width Range |
16mm to 50mm (multi-spec support) |
| Blade Thickness Range |
0.5mm to 0.9mm and above |
| Machine Weight |
600kg |
| Dimensions |
1350 x 700 x 1750mm |
| Pneumatic Cycle Life |
1,000,000+ cycles |
| Control Interface |
HCI with multi-spec formula storage |
| Warranty |
1 Year |
| Certifications |
CE, RoHS, ISO |
Welding Sample Gallery
Every Xinwei butt welder undergoes pre-delivery testing with actual blade samples. Below are reference weld results from three common blade types processed by this machine:
| Blade Application |
Dimensions |
Tooth Pitch |
Thickness |
| Slaughter Saw Blade |
16mm |
4 TPI |
0.5mm |
| Metal Cutting Saw Blade |
27mm |
5/8 TPI |
0.9mm |
| Woodworking Saw Blade |
35mm |
Variable |
Variable |
Why Choose Xinwei for Band Saw Blade Welding
| Feature |
Your Benefit |
| Dual-Layer Cylinder Clamping |
Handles blades from 0.5mm to thick gauge without damage or alignment issues |
| Stored Welding Formulas |
Recall blade-specific parameters instantly — no setup time between different jobs |
| Million-Cycle Pneumatics |
Reliable operation through years of daily high-volume blade repair |
| Aging-Treated Rigid Frame |
Maintains weld alignment accuracy across the full service life of the machine |
| Independent Waterway Drainage |
Visible outflow lets operators spot and clear blockages during routine inspection |
| Compact, No-Foundation Design |
Low centre of gravity, stable without complex civil work — flexible workshop placement |
Free Welding Sample Test
Want to verify weld quality on your specific blade types?
Send us samples of your band saw blades — slaughter, metal cutting, or woodworking. We will test-weld each type, document the joint quality parameters, and return the samples with a detailed welding report. This confirms compatibility before you commit to purchase.
▶ Email info@xwweld.com or call +86-13378111895 to arrange your free sample test.
Quality Assurance
- CE, RoHS, and ISO certified — meets international safety, environmental, and quality management standards
- 1-year comprehensive warranty covering parts and remote technical support
- Field installation, commissioning, and operator training included in after-sales service package
- Pre-delivery full-load testing with actual blade samples before factory release
- Standardised consumable parts — electrodes, seals, and filters available through global supply channels
Frequently Asked Questions
Q: Can one machine handle all three blade types (slaughter, metal, wood)?
A: Yes. The HCI interface stores separate welding formulas for each blade specification. Once parameters are dialled in and saved, switching between blade types is a one-touch operation. No mechanical adjustment is needed.
Q: How does the dual-layer cylinder protect thin blades?
A: The first stage applies light pressure for blade positioning and alignment without deforming the material. Once the blade is correctly seated, the second stage engages full forging force at the welding terminal. This two-stage sequence is critical for thin slaughter blades (0.5mm) that would buckle under sudden full clamping.
Q: What is the expected service life of the pneumatic components?
A: The cylinders, solenoid valves, and pneumatic accessories are rated for over one million cycles with proper maintenance. This translates to several years of daily operation in a typical blade repair service centre before any component-level service is needed.
Q: Can Xinwei provide custom welding parameters for my specific blade?
A: Yes. Our factory can customise welding programs based on your blade specifications. Send us your blade samples and we will develop and pre-load the optimal welding formula before delivery.
Ready to Streamline Your Multi-Spec Blade Repair Operation?
Contact Xinwei for a quotation or send your blade samples for a free welding test.
info@xwweld.com | +86-13378111895
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
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Business Type:
Manufacturer
-
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Total Annual:
$35000000-$50000000
-
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Ecer Certification：
Verified Supplier
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