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Industrial Welding Machine Spot Welder Machine Shock Absorber End Cap Resistance Welders With Two Automatic Feeding Mechanism
This innovative shock absorber bottom cover automatic spot welding machine completely solves the pain point of low efficiency of traditional manual feeding through a dual vibration disc automatic feeding system, realizing unmanned production from raw materials to finished products. It not only improves production efficiency, but also reduces the cost of single piece welding with energy consumption optimization design, making it an ideal choice for modern intelligent factories of automotive parts.
Technical Parameters
Items \ Models
DN(B)-100
DN(B)-160
DN(B)-200
DN(B)-250
Rated power (KVA)
100
160
200
250
Power input(V)
3φAC 380V
3φAC 380V
3φAC 380V
3φAC 380V
Max. short circuit current （KA）
30
35
40
45
Duty cycle（%）
50
50
50
50
Max. force（N）
6000
6000
10000
15000
Electrode length（ MM）
450
450
450
500
Working stroke（ MM）
80
80
80
80
Cooling consumption（L/min）
20
20
20
20
Max. welding capacity（MM）
3.0+3.0
4.0+4.0
5.0+5.0
6.0+6.0
Main Features
1.The body is designed for impact resistance, earthquake resistance, and high rigidity, and is finely processed by machinery to meet the installation and load strength of each component. Multiple reinforcing ribs have been welded inside the rack to ensure the rigidity of the equipment during use and minimize slight deformation during the welding process, ensuring the stability of welding and the safety of manual use.
2.The upper electrode is pressurized by a gas-liquid booster cylinder, and the electrode pressure is adjustable. The gas-liquid booster cylinder can achieve high output of the hydraulic cylinder using general air pressure without the need for a hydraulic unit.
3.The welding machine is equipped with a dedicated gas storage tank, which is beneficial for reducing welding pressure fluctuations and ensuring stable welding force.
4.The equipment is equipped with air pressure, water pressure switches, and alarms. It can effectively prevent water or gas shortage welding, thereby protecting the safety of equipment use.
5.The descent and ascent speed of the pressure head can be adjusted arbitrarily, which alleviates the pressure impact on the workpiece and reduces noise.
6.Electrode pressurization, smooth and fast, aluminum alloy cylinder barrel, low damping sealing ring, light friction ring combination cylinder, equipped with a pilot high flow electromagnetic directional valve, with faster response speed and extremely sensitive follow-up performance, achieving extremely high dot speed.
7.Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical.
8.Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.
General Strctures
Detail Images
Human-computer Interaction Interface
Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.
Double Vibration Disc Efficient Feeding System
The equipment is equipped with two sets of high-precision vibration discs that operate independently, specially designed for the structural characteristics of the shock absorber bottom cover and welding ring. The two systems work synchronously but do not interfere with each other, and the feeding speed can reach 12 pieces/minute, greatly improving production efficiency.
Customized Fixtures and Moving Components
After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency.
Waterway Components
All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene images
Our factory can customize according to your requirments. More details, please contact!
Similar Product
Projection Welding Machine For Shock Absorber
The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.
Similar Product
Horizontal Automatic Seam Welding Machine
The seam welder is mainly designed for welding shock absorbers or piston cylinder tubes. It is an automatic welding equipment used for welding circular and annular welds, widely used for welding various metal materials with sealing requirements, including stainless steel, low-alloy steel, aluminum, iron, and other alloys. It mainly completes welding by rotating the electrode to drive the workpiece to rotate.
Shock Absorber Welding Machine
Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
$35000000-$50000000
Employee Number:
70~95
Ecer Certification：
Verified Supplier
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