Metal Pneumatic Resistance Welder Multi Spot Welding Machine For Galvanized Tube

Product Specification

Metal Pneumatic Resistance Welder Multi Spot Welding Machine For Galvanized Tube

Product Introduction:

We understand that the core of production is to reduce costs and increase efficiency, and this customized dual head spot welding machine is a perfect embodiment of this concept. It has no redundant complex functions, and all designs revolve around practicality, reliability, and fast cost recovery. The dual head fixed structure avoids expensive robotic arms or moving mechanisms, achieving ultimate cost control while achieving production efficiency equivalent to two devices. Pneumatic pressurization, stable and powerful; The circuit design has been optimized, resulting in lower energy consumption. In response to the difficulties in welding galvanized pipes, we have pre-set mature process parameters that have been verified through extensive experiments. Operators do not need professional backgrounds and can easily get started after brief training, greatly reducing reliance on senior technicians and labor costs. It has a compact structure, is durable and easy to maintain, making it the most loyal partner for small and medium-sized enterprises to enhance their competitiveness and achieve steady profits.

Features:

1. Independent fine-tuning and intelligent control: Double welded joints are not simply replicated, but equipped with two sets of intelligent controllers that can be independently and accurately adjusted. It can make millisecond level adjustments to current, time, and pressure, intelligently compensate for workpiece tolerances and electrode wear, and ensure absolute consistency in the quality of two-point welding.

2. Quality traceability and parameter traceability: Built in data storage function can record and output the core parameters of each welding process (such as actual current and pressure), providing a solid data foundation for product quality traceability and analysis, facilitating lean production management.

3. Multiple protection, worry free quality: equipped with functions such as solder joint counting, overheating alarm, and abnormal current monitoring. Once the risk of solder leakage or abnormal solder joint quality is detected, the system can issue an alarm or automatically shut down to prevent the production of batch defective products and achieve high-quality manufacturing.

4. Expert process, one click call: For galvanized pipes with different diameters and wall thicknesses, multiple sets of expert parameter libraries validated by welding processes are pre-set. The operator only needs to select the corresponding solution through a user-friendly touch screen, without complex settings, to prevent human error.

5. Low spatter technology, clean and beautiful: advanced medium frequency direct current (MFDC) welding technology or optimized AC waveform is used, with concentrated heat and minimal spatter during the welding process, reducing subsequent cleaning procedures and making the surface of the welding point smoother and cleaner.

Technical Parameters:

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The Upper Electrode:  Double head synchronization, doubled efficiency: The two welding gun heads are precisely calibrated to simultaneously complete two high-quality welding points in a single operation cycle, increasing production efficiency by nearly 100% compared to traditional single head equipment and greatly shortening the production cycle of individual products.

The Pressure Component:  The descent and ascent speed of the pressure head can be adjusted arbitrarily, which alleviates the pressure impact on the workpiece and reduces noise.

Gas Storage Tank:  The spare dedicated gas storage tank for welding machines is beneficial in reducing welding pressure fluctuations and ensuring stable welding force.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

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