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{"title":"Leading Fully Automatic Vertical Insertion Machine Manufacturer Custom Solutions","imgUrl":"https:\/\/img.chinax.com\/nimg\/ba\/65\/3cf31a3ad1dc67c808311d8f9863-200x200-1\/leading_fully_automatic_vertical_insertion_machine_manufacturer_custom_solutions_oem_odm_services.jpg","attrs":{"Min. PCB Size":"50mm \u00d7 50mm","Insertion Reliability":"99.9% Or Less Than 100ppm","Max. PCB Size":"450mm \u00d7 450mm (Customizable)","Supply Ability":"Have spot goods available"}}
Sciencgo 4000KL: 6th Generation High-Speed Horizontal In-Line Insertion System
The Powerhouse of Precision for High-Density Power Electronics Assembly
Product Overview
The Sciencgo 4000KL represents the pinnacle of 6th-generation horizontal joint insertion technology. Engineered and independently developed by Sciencgo, this high-performance system is a true industry pioneer—seamlessly integrating a high-speed sequential sequencer and a multi-functional horizontal plug-in machine into a single, cohesive automation unit.
Designed to meet the rigorous demands of modern electronics manufacturing, the 4000KL is the definitive solution for high-volume production of power electronics. It is optimized for UPS control boards, solar inverters, and industrial power supplies, where extreme stability, high throughput, and cost-efficiency are critical.
Core Innovations & Competitive Advantages
1. Patented 360° Omni-Directional Electric Workbench
Our exclusive electric workbench design allows for horizontal insertion at any angle (0-360°). By eliminating the layout restrictions of traditional machines, the 4000KL offers superior adaptability for complex PCB designs and significantly simplifies maintenance access.
Moving beyond outdated, energy-intensive pneumatic systems, our exclusive Electric Feeding Stations provide a faster, more stable, and virtually silent operation.
70% Energy Savings: Dramatically reduces factory air consumption.
Low Maintenance: Eliminates air-line failures and reduces mechanical wear.
Enhanced Stability: Provides consistent component delivery even at peak speeds.
3. High-Speed THK Precision Head
Equipped with the latest imported THK customized integrated plug-in head. This ultra-stable architecture is precision-calibrated for high-velocity, zero-error execution, ensuring industrial-grade quality throughout high-cycle production runs.
4. Intelligent Vision & AI-Driven Operating System
The 4000KL features our latest self-developed OS integrated with Advanced Visual Recognition Technology.
Smart Calibration: Multi-point MARK visual correction automatically compensates for PCB offsets.
Rapid Changeover: Minimizes downtime between different production batches, making "Flexible Smart Manufacturing" a reality.
5. Advanced Bus Control & Material Synchronization
Bus Control Architecture: Replaces traditional sensor methods with a high-speed data bus for lightning-fast transmission and millisecond response times.
Synchronized Jumper Span: A specialized mechanism for jumper synchronization significantly reduces material waste and lowers the total cost per board.
Technical Specifications
Feature
Specification
Industrial Advantage
Theoretical Speed
26,000 points/hour
Industry-leading high-speed throughput
Insertion Reliability
< 500 PPM
Industrial-grade precision and quality
Insertion Direction
0-360° (Any Angle)
Patented workbench for limitless layout design
PCB Dimensions
Min: 50x50mm / Max: 320x580mm
Wide compatibility for large-scale PCBA
Pin Span
5mm – 26mm (Flexible)
Handles both standard and odd-form components
Vision System
Machine Vision + Multi-point MARK
Real-time correction for high-accuracy placement
Power Consumption
2.0KVA / 1.6KW
Ultra-efficient energy-saving profile
Air Consumption
0.2 m³/min
70% less air required than pneumatic models
Driving System
Japan NIDEC SANKYO Servo
Premium hardware for long-term durability
IoT Integration
4G IoT MES Interface
Real-time data monitoring and factory connectivity
Strategic Applications
Power Electronics: UPS Systems, Photovoltaic Inverters, Frequency Converters, and Industrial PSUs.
Infrastructure: Telecommunications modules, high-capacity Networking switches, and 5G equipment.
Automotive: Power distribution boards, LED lighting modules, and ECUs.
Consumer Appliances: Microwave control boards, Air conditioner inverters, and Smart Home PCBA.
Smart Factory & Customization Services
Free Custom EMS Integration: We provide a professionally customized EMS system for free, ensuring seamless integration with your factory’s existing management software for real-time human-machine interaction.
Scalable Feeding Stations: While the standard configuration includes 10 electric feeders, the system is scalable up to 60 stations to accommodate the most complex BOM requirements.
Global Technical Support: From on-site installation and expert calibration to certified operator training and 24/7 access to genuine factory parts, Sciencgo ensures your production never stops.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2006
Employee Number:
>100
Ecer Certification：
Verified Supplier
Dongguan Sciencgo Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of electronic component insertion and mounting equipment (AI/SMT).
Since 2006, the company has developed eight series of electronic component insertion machines with indepen... Dongguan Sciencgo Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of electronic component insertion and mounting equipment (AI/SMT).
Since 2006, the company has developed eight series of electronic component insertion machines with indepen...
