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Single-Phase Transformer Demagnetizer|XHXC105 Patented DC Attenuation Technology for High-Capacity 330kV+ Power System Residual Magnetism Elimination
Product Overview
The XHXC105 Single-Phase Transformer Demagnetizer is engineered specifically for eliminating residual magnetism in high-capacity power transformers (35kV and above, especially 330kV+ units). Residual magnetism—caused by ferromagnetic hysteresis during DC resistance testing and voltage ratio measurements—is a critical pre-commissioning concern: energizing a magnetized transformer can cause half-cycle saturation, generate massive harmonic inrush currents, trigger protective relay misoperation, and in severe cases precipitate cascading substation blackouts.
The XHXC105 addresses this with a patented DC attenuation frequency conversion technology incorporating three synergistic principles: (1) periodically reversing DC current polarity, (2) progressively decreasing current amplitude through 5A → 1A → 200mA → 5mA stages, and (3) systematically shrinking magnetic hysteresis loops via alternating pole cancellation. A single B-phase connection is sufficient to demagnetize all three phases—a unique field advantage—achieving over 90% efficiency in a single pass compared to 80% with conventional methods. The 5kg portable design, 16-bit AD data acquisition, and intuitive dual-button operation make it the ideal tool for substation commissioning and transformer manufacturing quality control.
Key Features
Patented 3-Principle DC Attenuation: Reversing polarity + decreasing current amplitude + shrinking hysteresis loops for superior demagnetization
Single B-Phase Connection: Connect only to the B-phase terminal and neutral—demagnetization effect propagates across all three phases
5A Multi-Current Sequencing: Automatic progression through 5A, 1A, 200mA, and 5mA stages with intelligent current selection
90%+ Single-Pass Efficiency: Achieves over 90% residual magnetism elimination in one cycle vs. 80% with conventional approaches
Rapid Under-4-Minute Cycles: Automatic mode completes full demagnetization in under 4 minutes—down from 30 minutes traditionally
Dual-Mode Operation: Automatic intelligent sequencing for routine use; manual mode with selectable current levels for targeted treatment
16-Bit AD Precision: High-resolution data acquisition with automatic current stabilization for consistent measurement accuracy
Real-Time Progress Display: Backlit LCD with Chinese/English support shows 0-100% progress and operating status
Compatible with Standard Test Leads: Directly connects to existing DC resistance test current leads for seamless workflow integration
Ultra-Portable 5kg Design: Compact and lightweight for easy single-person transport between substation sites and manufacturing bays
Technical Specifications
Demagnetization Performance
Technology
DC Attenuation Frequency Conversion (Patented 3-Principle)
Demagnetization Current
5A, 1A, 200mA, 5mA (Customizable)
Demagnetization Mode
Manual / Automatic
Demagnetization Time
Manual ≤3min/cycle, Automatic ≤9min/cycle
Demagnetization Efficiency
≥90% per cycle (Single-Pass)
Demagnetization Progress
0~100% Real-time LCD Display
Connection Method
Single B-Phase + Neutral (Propagates to All Phases)
Hardware & Display
Data Acquisition
16-bit High-Precision AD with Auto Current Stabilization
Display
Backlit LCD Screen (Chinese/English)
Operation
2-Button: Red (Select/Reset) + Green (Confirm/Start)
Weight
5kg (without test cables)
Operating Specifications
Working Power Supply
AC 220V±10%
Power Frequency
50Hz±1Hz
Operating Temperature
-25℃ ~ 50℃
Operating Humidity
≤90%
Application Range
Transformers
35kV+, Especially 330kV+ High-Capacity Power & Instrument Transformers
Standard Accessories
Main Unit, Power Cable, 2x Test Cables, Ground Cable, 5x Spare Fuses (8A)
Frequently Asked Questions
Q1: What makes the XHXC105 suitable for 330kV+ high-capacity transformers?
The XHXC105's patented three-principle DC attenuation approach is particularly effective for large-core transformers where residual magnetism is more pronounced and harder to eliminate. The 5A high-current initial stage rapidly saturates the core, while the progressive current reduction (5A→1A→200mA→5mA) systematically shrinks hysteresis loops. For 330kV+ units with massive core cross-sections, the single B-phase connection is sufficient to propagate demagnetization through all phases via magnetic coupling—a field-proven advantage that eliminates the need for complex multi-phase connection schemes on high-voltage bushings.
Q2: How does the single B-phase demagnetization work for three-phase transformers?
The XHXC105's patented technology exploits the magnetic coupling between transformer phases. When DC attenuation demagnetization is applied to the B-phase (center leg in a three-phase core), the alternating magnetic flux propagates through the core structure to the A and C phases, achieving complete demagnetization of all three phases from a single connection. For transformers with uncertain residual magnetism distribution, sequential AB, BC, and CA demagnetization is also supported. The output terminals are non-polarized, simplifying field connection and reducing setup time.
Q3: Why does the XHXC105 need only 4 minutes when traditional methods take 30 minutes?
Traditional DC demagnetization methods apply a constant current with periodic manual polarity reversal—an inherently slow process where each cycle only partially reduces residual flux. The XHXC105's patented frequency conversion technology accelerates this by simultaneously applying three effects: (1) automated high-frequency polarity reversal, (2) dynamic current reduction across four stages optimized for each magnetic state, and (3) intelligent hysteresis loop detection that adjusts the attenuation rate in real-time. The 16-bit AD system continuously monitors core state, terminating the process immediately when >90% elimination is achieved rather than running a fixed-duration cycle.
Q4: How does residual magnetism affect power system reliability?
Residual magnetism poses eight critical risks to power systems: protective relay misoperation causing repeated commissioning failures, voltage surges during fault clearing triggering widespread trips, sympathetic inrush currents propagating between adjacent substations (potential cascading blackouts), electro-dynamic stress damaging windings and circuit breakers, switching overvoltage damaging connected equipment, DC component saturation of current transformers degrading measurement accuracy, harmonic pollution compromising grid quality, and voltage instability affecting adjacent equipment. For 330kV+ backbone transmission transformers, these risks carry national grid stability implications, making pre-commissioning demagnetization an essential safety protocol.
Q5: What are the MOQ, delivery terms, and after-sales support for the XHXC105?
The minimum order quantity is 1 unit, with payment via T/T or L/C. Standard delivery is 5-10 working days in a protective aluminum alloy carrying case. Annual supply capacity reaches 500 units per month. Each instrument includes a 12-month comprehensive warranty covering manufacturing defects with lifetime technical support and repair services. Custom current ranges and OEM/ODM configurations are available upon request. Standard accessories include the main unit, power cable, 2 test cables, ground cable, and 5 spare fuses (8A). For volume pricing or technical consultation, please contact our sales team.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
1000000-5000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
Xi'an Xu&Hui Electromechanical Technology Co., Ltd. /Xian XZH Electric Power Technology Co., Ltd.
Has found in 2013, located in Xi'an, China. which is a highly experienced team dedicated to developing electrical...
Xi'an Xu&Hui Electromechanical Technology Co., Ltd. /Xian XZH Electric Power Technology Co., Ltd.
Has found in 2013, located in Xi'an, China. which is a highly experienced team dedicated to developing electrical...