Payment Terms | T/T |
Supply Ability | 50 set/m |
Delivery Time | 25 days |
Packaging Details | fumigation free wooden case |
diameter | 800-3000mm |
application | welding diamond segment |
type | automatic |
control | touch screen |
brazing | induction heater |
Brand Name | EFFEMAX |
Model Number | automatic |
Certification | No |
Place of Origin | China |
View Detail Information
Explore similar products
PLC control motor drive high frequency automatic brazing machine
120-200mm diamond saw blade automatic segments brazing machine
Automatic diamond tools dia 280-1100mm saw blade diamond segments welding
Automatic large diamond saw blade diamond segments welding machine
Product Specification
Payment Terms | T/T | Supply Ability | 50 set/m |
Delivery Time | 25 days | Packaging Details | fumigation free wooden case |
diameter | 800-3000mm | application | welding diamond segment |
type | automatic | control | touch screen |
brazing | induction heater | Brand Name | EFFEMAX |
Model Number | automatic | Certification | No |
Place of Origin | China |
Automatic welding lifting rack and high frequency induction heating machine
This equipment is a kind of automatic large welding rack, who welded together with diamond segments and saw blades’ body by high frequency welding. The device is mainly suitable for welding diamond saw blades of 800-3200mm.
Functions and Features
1. Pneumatic push tooth, automatic alarm display for running the fault.
2. The parameters of related R/F-segment, L/T-segment and saw, welding time, welding gear, cooling time, skip welding, can be adjusted according to actual needs.
3. High degree of automation, high positioning accuracy, automatically sending segment, automatically feeding solder wire, automatic brushing flux.
Process
The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.
After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.
Specification
Name | Unit | Data |
Welding Diameter | mm | Φ800-3200 |
Welding Verticality Tolerance | mm | ±0.03 |
Welding Capacity | pc/h | 180-460 |
Air Pressure | mpa | 0.6 |
Hydraulic Pressure | mpa | 0.2 |
Power | w | 1400 |
Water consumption | m³/h | 1.5 |
Voltage | V | 220V/50Hz |
Weight | kg | 320 |
Size | mm | 1100×1050×2500 |
Note: this machine is not including high frequency induction heater, air compressor and water pump
High frequency induction heater
Features
High frequency voltage option: 220V, 380V, 415V, 440V
Automatic tracking working frequency, good adaptability to inductor
Low working frequency and high power, good heat permeability
With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.
Specification
Name | Data |
Voltage | 220V/50Hz |
Work voltage range | 160V/250V |
Output power | 20kW |
Max vibration power | More than and equal to 20kW |
Vibration frequency | 50-150KHz |
Efficiency | 90% |
Cooling water flow rate | 5L/Min (0.2Mpa) |
Cooling water pressure | 0.2-0.3Mpa |
Water temperature protection point | 50 degree |
Dimension | 460x190x380 |
Load duration | 100% |
Company Details
Business Type:
Manufacturer,Agent,Trading Company
Year Established:
2010
Employee Number:
5~20
Ecer Certification:
Site Member
Since 2010,Effemax industry with subsidiary C.L .industry, M.M.manufacturing, and Y.F. trading is engaged in manufacturing and sales of cutting tools and machine, and metallurgical equipment for iron steel industry, foundry, tube and pipe mill, rolling mill and quarry. ... Since 2010,Effemax industry with subsidiary C.L .industry, M.M.manufacturing, and Y.F. trading is engaged in manufacturing and sales of cutting tools and machine, and metallurgical equipment for iron steel industry, foundry, tube and pipe mill, rolling mill and quarry. ...
Get in touch with us
Leave a Message, we will call you back quickly!