138T Zinc Alloy Die Casting Machine Zamak 3 5 Auto Key Case Diecast Machine

 

Optimized for high-volume mass production of zinc alloy car key housings with multi-cavity mold setups, this 138-ton hot chamber die casting machine delivers outstanding production efficiency and exceptional shot-to-shot consistency, helping automotive key manufacturers reduce per-unit production costs and fulfill large OEM orders on schedule.

Its newly reinforced frame structure, combined with high-strength tie bars, enlarged steel pins and thickened platens, significantly enhances overall machine rigidity and load-bearing performance. This heavy-duty construction delivers superior impact resistance and load stability under high-pressure casting conditions, minimizing mechanical deformation over long continuous production runs. For multi-cavity key housing manufacturing, this translates to consistent filling across all mold cavities, controlled flash and stable dimensional accuracy across every production batch, which directly reduces sorting, deburring and rework costs downstream.

Control is managed by a German PLC system with an intuitive color touch screen HMI that provides complete digital oversight of injection speed, pressure and all critical process variables. Production parameters can be saved in reusable recipes and recalled with one click, ensuring consistent process performance shift after shift and excellent uniformity for bulk car key orders. The built-in fault display function enables quick diagnosis of electrical issues, minimizing unplanned downtime, and maintains reliable operation even in high-temperature workshop environments. Closed-loop control technology delivers precise injection speed regulation, ensuring even filling across every cavity in multi-cavity key housing molds and eliminating incomplete fill or weight variation defects.

The dual-proportional hydraulic system enables smooth multi-stage injection filling and gentle low-pressure mold clamping, and is fitted exclusively with high-quality European or Japanese oil seals for dependable, leak-free operation during long continuous production runs. The hydraulic die height adjustment system enables fast, convenient mold setup and changeover, reducing downtime between different key model runs. An integrated automatic pressure relief energy-saving system effectively reduces operational energy consumption and lowers per-unit production costs for mass-produced car key housings.

The clamping unit with precision die height adjustment guarantees uniform clamping stress across the mold platen and highly accurate mold positioning, while the injection system with high-flow valves and a precision piston accumulator delivers consistent shot volume and velocity for various sizes of multi-cavity key housing molds. Built with a rugged, stress-relieved machine body and an efficient oil cooling system, the machine is engineered for a service life of 15 to 20 years under continuous multi-shift production. An optional mold sweeping robotic arm is available for further efficiency improvement.

Orders are shipped within 20 days of confirmation. We provide dedicated one-on-one customer service, 2-hour rapid technical response, 24-hour on-site after-sales support, professional on-site commissioning by experienced engineers, and lifelong technical consultation. We also welcome all customers to visit our factory for in-person equipment evaluation and production process discussion.