Zinc Alloy Die Casting Machine Pin Badge Die Casting Machine Badge Machine

 

Focused on the production of electroplating-grade, painting-grade and antique-finish zinc alloy badges and commemorative souvenirs, this 138T hot chamber die casting machine solves common defects such as surface pores, flow marks and uneven texture of traditional cast badges. It produces high-density, smooth-surface badge blanks, greatly reducing post-polishing processing procedures and improving the yield of subsequent electroplating, spraying and aging treatments.

Through the upgraded reinforced frame and rigid structure design, equipped with high-strength tie bars, enlarged steel pins and thickened machine platens, the machine’s overall rigidity and pressure resistance are fully upgraded. The excellent impact resistance and structural stability avoid jitter and deformation during high-pressure casting, ensuring compact internal structure and smooth outer surface of each zinc alloy badge. It is specially suitable for heavy-duty continuous production of high-standard decorative badges and commemorative products, with a durable service life of 15–20 years.

Adopting advanced German PLC programmable control system and color human-machine interaction screen, the equipment realizes full digital monitoring and precise control of core parameters such as injection speed and pressure. The optimized circuit structure is more concise and stable, adapting to long-term high-temperature workshop operation. The built-in fault self-detection and display function can quickly feed back equipment abnormalities, realizing rapid troubleshooting and ensuring continuous and stable production of high-quality badges. Closed-loop control technology accurately calibrates injection speed to eliminate surface blemishes of badge blanks.

The hydraulic system adopts dual-proportional control technology to realize segmented multi-stage injection and low-pressure protective mold clamping, which prevents scratch damage to high-precision polished mold surfaces. Imported European and Japanese high-quality oil seals are used throughout the hydraulic system to ensure long-term leak-free and stable operation. The hydraulic die height adjustment device simplifies mold replacement and debugging work, saving production time and labor costs. The automatic pressure relief energy-saving function effectively reduces operating energy consumption and reduces long-term production costs.

The precise clamping and die height adjustment structure ensures uniform mold stress and stable positioning, avoiding uneven wall thickness and local flash of badges. The high-flow matching injection system and precision piston accumulator provide stable and uniform injection power, ensuring dense filling of badge surfaces and internal structures, suitable for all types of plating-grade badge mold designs. The supporting oil cooling system keeps the hydraulic system temperature constant, ensuring consistent product quality in long-term batch production. An optional mold cleaning mechanical arm is available to improve production cleanliness.

We support 20-day fast delivery. We provide 2-hour rapid response after-sales service, 24-hour on-site technical support, one-on-one exclusive technical guidance, on-site equipment debugging by professional engineers, and support customer factory visits, inspections and technical exchanges.