88T Hot Chamber Die Casting Machine for Multi-Size Zinc Alloy Race Medal

88T Hot Chamber Die Casting Machine for Multi-Size Zinc Alloy Race Medal Flexible Production

Designed for flexible production of multi-size zinc alloy race medals for marathon series, running festivals, charity runs and cycling events, this 88-ton hot chamber die casting machine supports rapid switching between 50mm, 70mm, 80mm and custom diameter race medal formats. Race organizers often require multiple medal sizes for different race distances, participant categories or finisher tiers within a single event; frequent size switching on inflexible equipment causes long changeover time and inconsistent quality. This 88T machine features quick mold change, parameter recipe recall and strong size compatibility, efficiently supporting multi-size race medal programs without sacrificing relief detail or finish quality.

Built on an upgraded medium-tonnage integral frame matched with high-strength tie bars, precision steel positioning pins and thickened load-bearing platens, the machine delivers outstanding overall rigidity and anti-vibration stability at 88 tons of clamping force. This high-stiffness structure suppresses equipment vibration and mold micro-jitter during size-switchover production, ensuring consistent relief detail and surface finish across different race medal diameters. It maintains stable forming quality whether producing small 50mm participant medals or large 80mm finisher medals, supporting event organizers in delivering cohesive multi-tier award programs.

Equipped with an imported German PLC programmable control system and high-definition color HMI touchscreen, the machine stores multiple production recipes for different race medal sizes, enabling one-click parameter recall after mold change. Advanced closed-loop speed regulation technology maintains consistent filling dynamics regardless of medal diameter, ensuring smooth relief reproduction on both small and large formats. The optimized electrical circuit simplifies complex control logic, maintaining stable operation in high-temperature industrial environments. The real-time fault display function quickly locates equipment anomalies, ensuring uninterrupted multi-size race medal production.

The hydraulic system adopts mature dual-proportional control technology to adjust injection volume and profile according to medal size, maintaining optimal filling across different diameters. Low-pressure buffer mold clamping protects fine relief cavities during size-switchover production. The entire hydraulic circuit uses premium European and Japanese imported oil seals, ensuring long-term leak-free operation with stable pressure output. The hydraulic die height adjustment system accelerates mold change between race medal sizes, reducing event-order turnaround time. The automatic pressure relief energy-saving system intelligently optimizes hydraulic operating pressure to reduce unnecessary energy loss.

The uniform-stress clamping mechanism and precise die height adjustment device ensure stable mold locking force and accurate mold positioning across different medal sizes, eliminating edge flash and thickness inconsistency. The high-flow valve and precision piston accumulator injection system delivers adjustable injection volume, perfectly adapting to various race medal diameters and relief designs. Matched with an efficient oil cooling system, the machine maintains long-term stable hydraulic performance and consistent forming quality, with a durable service life of 15 to 20 years. Customers can optionally add a mold sweeping robotic arm for semi-automated production.

We support 20-day fast delivery to meet race event deadlines. Our professional services include 2-hour rapid technical response, 24-hour on-site after-sales maintenance, exclusive one-on-one custom manufacture service, lifelong technical support and on-site commissioning by professional engineers. We welcome race event organizers and multi-size award program planners worldwide to visit our factory for on-site inspection and technical communication.