Zamak Die Casting Machine Karate Medal Production Line Judo Medal Equimpent

Zamak Die Casting Machine Karate Medal Production Line Judo Medal Equimpent

Purpose-built for manufacturing fine-relief zinc alloy medals for corporate awards, school honors and event commemorations, this 88-ton hot chamber die casting machine delivers accurate forming of raised relief artwork, engraved text fields and medal rim structures. Medals must reproduce logos, names and decorative motifs with crisp detail, maintain perfectly flat back surfaces and consistent edge finishing; any relief blur, dimensional distortion or surface blemish undermines the prestige and perceived value of the award. This 88T equipment realizes one-piece high-precision forming of zinc alloy medal bodies, raised relief designs and ribbon attachment loops, ensuring every finished medal meets collector-grade detail fidelity.

The machine adopts a reinforced medium-tonnage frame equipped with high-strength tie bars, enlarged wear-resistant steel pins and thickened platens engineered for stable 88-ton clamping force. This rigid architecture delivers exceptional vibration resistance and load stability during high-speed hot chamber die casting, minimizing mold micro-jitter during relief-detail forming. For zinc alloy medal production, it guarantees consistent relief depth, uniform edge thickness and accurate loop positioning across every cycle. The robust construction suppresses long-term mechanical deformation, extends equipment service life and supports non-stop high-volume production of medium-sized zinc alloy award items.

At its control core is a genuine German PLC system paired with a full-color HMI touchscreen, enabling real-time monitoring and adjustable control of injection speed and pressure. Closed-loop control technology delivers fine graded regulation throughout the filling cycle, ensuring complete, clean formation of intricate relief patterns, text areas and rim details without cold shuts or flash. This guarantees crisp detail reproduction and smooth surface quality for every zinc alloy medal. The simplified electrical circuit maintains stable operation in high-temperature workshop environments, and the built-in fault display quickly identifies abnormalities to minimize downtime.

The hydraulic system runs on dual-proportional control for programmable multi-stage injection and low-pressure buffered mold clamping, protecting delicate relief mold inserts from impact damage. All hydraulic seals use premium European or Japanese brands for long-term leak-free operation under continuous 88-ton load. Hydraulic die height adjustment enables fast mold changeover between medal designs. An automatic pressure-relief energy-saving function cuts unnecessary hydraulic power consumption.

Uniform stress distribution and stable mold positioning avoid relief distortion and edge inconsistency. The injection unit with high-flow valves and a precision piston accumulator delivers consistent filling for complex relief-detail medal molds. An efficient oil cooling system stabilizes hydraulic temperature during long-shift production, supporting a 15 to 20 year service life. Optional robotic arm available.

Shipment within 20 days. Services include 2-hour rapid response, 24-hour on-site after-sales, dedicated one-on-one custom manufacture guidance, engineer commissioning and lifelong technical support. Factory visits welcome.