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Suitable for cylindrical cardstock shrink-wrap, widely used in compression bath towel, towel daily necessities, tape, mesh belt, etc.
Equipment Advantages:
Man-machine interface, industrial motion controller, bus control servo motor.
Using PPU manipulator to control small materials, high precision, low noise, repeated positioning accuracy, stable and reliable quality, easy to achieve mechanical replacement
servo motor control 16 station turntable, high precision transmission; Servo positioning film feeding (length can be set), smooth film cutting, accurate coating; Servo controlled blade cut film accurately.
manipulator control up and down the paper card, rotary marking paper.
hanging sleeve, positioning neat, accurate and fast.
The structure of the machine is compact, small footprint, easy to use and easy to maintain.
Constant temperature adjustable temperature control system.
Product Overview:
The ZRZ-90 high-speed labeling machine is a specialized automated packaging solution engineered for single-roll electrical and PVC tape products. It delivers fully automated material sorting, precise feeding, shrink film sleeving and paper card packaging in one integrated workflow. Built to cater to high-volume tape manufacturing environments, this unit streamlines traditional packaging procedures, minimizes manual intervention, and delivers consistent, high-quality packaging results for mass production.
This automated packaging machine is professionally engineered for cylindrical product card inserting and heat shrink wrapping processes. It fits a wide range of consumer and industrial products, including compressed disposable bath towels, household towels, various adhesive tape rolls and mesh belt accessories. With strong compatibility and versatile packaging performance, it serves diverse daily necessities and industrial packaging scenarios perfectly.
Key Equipment Features:
Intelligent Bus Control System: Adopts high-definition HMI man-machine interface and professional industrial motion controller, matched with advanced bus servo drive technology. It supports integrated digital control of the whole machine, enabling precise program operation, flexible parameter debugging and real-time operational data feedback for stable and intelligent production.
High-Precision PPU Manipulator Handling: Equipped with dedicated PPU manipulator for tiny and small material positioning and transmission. It delivers outstanding repeat positioning accuracy, ultra-low operating noise and stable long-term operation. The mechanical automatic replacement design effectively replaces manual work, standardizes processing procedures and guarantees consistent packaging quality.
16-Station Servo Rotary Turntable System: The rotating platform is fully servo-driven with high-precision transmission performance. It supports customizable servo film feeding length, realizing smooth film cutting, precise film covering and accurate blade cutting. The whole packaging process is digitally controlled to avoid errors and ensure standardized finished packaging effect.
Automatic Paper Card Assembly & Rotary Marking: Independent manipulator lifting system realizes automatic paper card loading and positioning, paired with rotary paper marking function. It integrates card placement and marking into one automatic process, eliminating manual auxiliary operations and improving packaging integrity and uniformity.
Precision Hanging Sleeve Positioning Technology: Adopts optimized hanging sleeve packaging structure, featuring fast feeding, neat positioning and accurate fitting. It effectively prevents product deviation and uneven wrapping, ensuring tidy, smooth and high-standard packaging appearance for all finished products.
Compact & Low-Maintenance Structure: The whole machine adopts integrated optimized mechanical layout, featuring small floor space and compact body design. It is easy to install and adapt to various workshop environments, with simple daily operation and low later maintenance cost, saving factory space and operating expenses.
One-Click Intelligent Operation & Fault Monitoring: Features simplified intelligent operation logic with one-key startup function. Built-in automatic fault detection and alarm system can timely identify equipment abnormalities, reduce manual monitoring pressure and minimize production downtime loss.
Adjustable Constant Temperature Shrink System: Equipped with high-precision constant temperature control module with adjustable temperature range. It can flexibly match the shrinkage requirements of different film materials, ensuring uniform heating, stable molding and perfect shrink wrapping results for various products.
High-Speed & Consistent Output: Capable of reaching a production speed of 120 pieces per minute, the machine maintains outstanding operational stability during long-duration continuous runs, ensuring high throughput and uniform packaging quality for large-batch orders.
Tool-Free Fast Size Changeover: It supports rapid product specification switching without tool disassembly or complex adjustment procedures. The flexible setup significantly shortens model change time and adapts to multi-specification and flexible production modes.
Built-In Vacuum Stabilizing System: Integrated vacuum generator ensures stable air pressure output and automatic operational regulation, effectively optimizing label adhesion consistency and improving the overall operational stability of the equipment.
Optimized Cantilever Feeding Structure: Adopts a mature cantilever manual lifting shaft design, featuring simple structure, convenient material loading and stable clamping performance, which simplifies daily operation and reduces mechanical failure risks.
Unmanned Automatic Production: Featuring intelligent material management, automatic feeding and heat shrinkage integration, the machine realizes standalone unmanned operation after parameter setup, greatly saving labor costs and improving production efficiency.
5-Axis Servo Precision Control: Adopts a full servo linkage system to achieve high-precision chain plate positioning, customizable film feeding lengths, stable vacuum label suction, reliable marking output and accurate film cutting. Every processing step is digitally controlled to eliminate positioning errors and enhance overall packaging accuracy.
4-Station Rotary Vacuum Labeling System: The multi-station rotary vacuum labeling structure supports continuous label picking and placement. It enables non-stop cyclic operation and seamless label replacement, effectively boosting production continuity and equipment utilization.
Main Technical Parameters:
Model
ZRB-80
Packing width
15-150mm(Non-standard Customization Available)
Packing diameter
60-80mm(Non-standard Customization Available)
Packing speed
30-40pcs/M
Voltage and Power
AC380V-4P 7.5KW
Air supply pressure
0.5mpa
Packaging film thickness
0.035-0.04mm( Shrinkage Rate: 50%)
Machine size
4150mm*2260mm*2060mm
Weight
1180KG
Configuration Parameters:
Model
ZRB-80
touch screen
显控
PPU
CRIUS
motion controller
hcfa
Turntable servo
hcfa
Turntable drive
hcfa
Film feed servo
hcfa
film feeder
hcfa
Film cutting servo
hcfa
Film cutting drive
hcfa
Feeding servo motor
hcfa
Feed servo driver
hcfa
Blanking servo motor
hcfa
Blanking servo driver
hcfa
Upscaling servo motor
hcfa
Upper marking servo drive
hcfa
Lower marking servo motor
hcfa
Lower marking servo drive
hcfa
Reducer
SMT
Splitter
JUJIU
Air Switch
CHINT
Contactor
Schneider
Switching Mode Power Supply
Mingwei
electric machinery
Sanly
Photoelectric switch
FOTEK
Solid-state relay
FOTEK
relay
IDEC
Thermostat
Taie
frequency converter
cost
Button switch
Schneider
Cylinder
Star
filter
STNC
Solenoid valve
STNC
Integrated vacuum generator
asicko
Auto switch
AirTAC
Bearing
NSK
frame
45#steel powder coating
Accessories & Maintenance Tools
Equipment Layout:
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2009
Total Annual:
4000000-USD 6000000
Employee Number:
100~500
Ecer Certification:
Verified Supplier
Zhirong Group (Hong Kong) Co.,Ltd
Empowering Global Manufacturing Through Intelligent Automation
Zhirong Group (Hong Kong) Co.,Ltd is a diversified technology-driven enterprise with strong capabilities across multiple industrial sectors. The group operates through several subsidiaries, in...
Zhirong Group (Hong Kong) Co.,Ltd
Empowering Global Manufacturing Through Intelligent Automation
Zhirong Group (Hong Kong) Co.,Ltd is a diversified technology-driven enterprise with strong capabilities across multiple industrial sectors. The group operates through several subsidiaries, in...