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Designed for the laminating and rewinding of various adhesive tapes, this machine delivers a fully automated production process with high efficiency, stable performance, and consistent winding quality. It is an ideal solution for tape converting manufacturers seeking greater productivity and reduced labor costs.
Key Features
Equipped with a Matsushita PLC control system and servo-driven material feeding, ensuring precise operation and automatic core replacement for continuous production.
Fully automatic workflow including paper core loading, tape threading, cutting, finishing, and product unloading, significantly improving production efficiency.
Advanced web guiding system guarantees accurate edge alignment, while smooth start/stop control ensures neat and uniform roll winding.
Intelligent automatic tension control during unwinding maintains constant tension throughout the process, preventing wrinkles and material deformation.
High-precision servo-driven pulling system provides accurate length measurement and excellent repeatability for every roll.
Features a manual air expanding shaft, allowing fast, convenient loading and unloading with reduced setup time.
Supports rewinding with either the adhesive side outward or liner removal (peel-off base paper) to meet different production requirements.
Multiple safety monitoring functions, including alarms for material shortage, web break, missing paper core, and liner break, helping minimize downtime and material waste.
User-friendly one-touch start operation simplifies machine control and enables stable unattended production.
Robust mechanical structure and reliable electrical components ensure long service life, low maintenance requirements, and dependable performance in continuous production.
Main Technical Parameters
Parameter
Specification
Model
ZRF-600
Paper Core
Customized according to customer requirements
Unwinding Master Roll
Max. Roll Diameter: 550mm
Rewinding Diameter
Within 60mm
Rewind Width
Φ(50-600)mm
Production Speed
6-10pcs/MIN (Subject to rewinding length)
Power Supply
1P220V 50/60HZ/4KW
Air Pressure
5KG/CM²
Machine Size
1800*2150*1250mm
Weight
550KG
Configuration Parameters
Component
Brand/Model
Touch Screen
MCGSTPC
PLC
MATSUSHITA
Expansion Module
MATSUSHITA
Servo Motor
JINTIAN
Axis Changer Servo Drive
JINTIAN
Servo Motor
SHILIN
Pulling Servo Drive
SHILIN
Winding Servo Motor
SHILIN
Winding Servo Drive
SHILIN
Core Loading Speed Regulating Motor
SANLY
Tail Winding Constant Speed Motor
SANLY
Tension Controller
IMPQCI
Reducer
HASI Mai
Turbine Reducer
WANYU
Edge Corrector
ARISE
Magnetic Powder Clutch
YOSEEN
Magnetic Powder Brake
YOSEEN
Air Switch
CHINT
Switching Power Supply
MINGWEI
Edge Correction Power Supply
MINGWEI
Photoelectric Sensor
DCF
Material Detection Sensor
DCF
Incoming Proximity Switch
CNTD
Discharge Proximity Switch
CNTD
Contactor
SCHNEIDER
Relay
SCHNEIDER
Button Switch
KNDELEK
Tri-color warning light
TAYB
Solenoid Valve
China STNC
Cylinder
STAR
Rodless Cylinder
JIASO
Linear Slide
HIWIN
Magnetic Switch
AIRTAC
Bearing
NSK, HRB
Drive Spindle
Embossed Teflon surface anti-stick treatment
Nip Roll
Silicone lagging (non-adhesive)
Unwind Expanding Shaft
Lug Type Manual Expanding Shaft
Waste Rewind Expanding Shaft
Lug Type Manual Expanding Shaft
Transition Roller
Teflon Coated Knurled Surface Treatment (to prevent material slipping and adhesive sticking)
Equipment Overview
FAQ
Q: How do you ensure machine quality and stability?
A: We perform full load testing before delivery, with customer witness onsite or via video. We use proven core components and provide detailed manuals plus remote support for reliable operation.
Q: Can your equipment handle frequent product size changes?
A: Yes. Our modular design and recipe storage allow quick changeovers (time depends on model and product). We can customize tooling to fit your specific packaging range.
Q: We are new to automation. What support do you offer?
A: We offer turn-key service: layout planning, training, commissioning, and on-site guidance per contract. Remote diagnostics and field support are available when needed.
Q: What about after-sales and spare parts?
A: We stock common wear parts for prompt dispatch (logistics permitting). We provide preventive maintenance plans and remote troubleshooting, with on-site service arranged as necessary.