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Fully Automatic High Speed 28 pcs/min Heat Sealing Packing Production Line for Tape and Daily Necessities
1. Production Line Overview
This integrated packaging line consists of ZRB-500G Full-Automatic Sleeve Wrapper and DRS-4522 Intelligent Visible Variable-Frequency Heat Shrink Tunnel, seamlessly connected to deliver a complete unmanned packaging solution covering automatic feeding, sleeve film wrapping, pulse cold sealing & cutting, continuous heat shrinking, and precise discharging. No manual transfer or intermediate operation is required during the whole process.
Compatible with PVC and POF heat shrink films, the line reaches a maximum packaging speed of 28 packs per minute, delivering neat sealing edges and uniform wrinkle-free shrinking results. It is widely applied for single or multi-pack shrink wrapping of adhesive tapes, daily chemicals, food, cosmetics, gifts, toys and other products.
2. Working Process
Automatic feeding → Product positioning & alignment → Automatic sleeve film wrapping → Pulse cold knife sealing & cutting → Automatic transfer to shrink tunnel → Uniform hot air circulation shrinking → Precise discharging → Finished packs
Fully continuous automatic operation without manual intervention between processes.
3. Core Unit Advantages
(1) Front Unit: ZRB-500G Full-Automatic Sleeve Wrapper
Pulse Cold Sealing Technology: 500mm effective width pulse cold sealing cutter, no preheating required, instant start-up, low energy consumption, delivers smooth, scorch-free sealing edges without film sticking.
One-Button Size Adjustment: DC motor driven width/diameter adjustment with precise positioning, fits products of Ø40-160mm diameter and 40-350mm width, supports single/multi-piece packaging; one-button specification changeover without manual debugging.
High-Speed Stable Performance: Max speed 28 pcs/min; full steel frame ensures stable, low-vibration long-time operation.
Precise Conveying: Automatic conveyor feeding, split design for easy logistics and installation; storage-type film feeding system prevents film misalignment; precise discharge positioning ensures tight packs without loosening.
Exclusive Anti-Adhesion Design for Tapes: Special separation structure completely eliminates adhesion between tape rolls, ensures smooth pushing without jamming.
Seamless Integration: Directly connects with rear shrink tunnel, also compatible with automatic slitting machines for fully unmanned operation.
Energy-Saving Insulation: High-temperature resistant rock wool insulation layer reduces heat loss and keeps low surface temperature; stainless steel heating tubes ensure extra-long service life.
Uniform Hot Air Circulation: Custom air duct system with dual high-power imported motors delivers adjustable, even air volume inside the tunnel, ensures uniform heating, no cold spots or wrinkles, film tightly fits products.
Durable Construction: Outer panels: bent carbon steel with plastic-sprayed finish; inner panels: hydraulically formed galvanized steel, heat-resistant, corrosion-resistant and easy to clean.
Intelligent Visible Control: Observation window + variable-frequency speed control (0-15m/min adjustable) for real-time shrinking status monitoring; chain rod conveyor with max 30kg load capacity runs smoothly without slipping.
Safety Protection: Equipped with phase failure/sequence protector and constant temperature controller for low-failure stable running.
4. Integrated Line Core Advantages
Labor Saving: Automatic connection between sealing and shrinking processes saves 2-3 operators per line by eliminating manual transfer and arranging.
Matched High Efficiency: Front sealing speed (max 28 pcs/min) perfectly matches rear conveyor speed (0-15m/min adjustable), no stacking or jamming, stable running speed 23-28 pcs/min.
Consistent Packaging Quality: Linked parameter control delivers uniform neat packs, avoids film offset and loose packs caused by manual transfer.
Easy Operation: Centralized parameter control, one-button synchronized size changeover for both units, no separate debugging required, easy for new operators.
Reliable Durability: Core components from famous brands (Schneider, IDEC, Taiwan Yangming, NSK/HRB bearings, etc.) and full steel frame ensure low failure rate and long service life.
Flexible Installation: Split design of sealer, conveyor and shrink tunnel for convenient transportation and workshop layout adjustment.
5. Technical Specifications
Category
Item
Specification
General
Applicable Film
PVC, POF heat shrink film
Applicable Product Size
Ø40-160mm diameter, 40-350mm width, ≤150mm height; single/multi-pack available
Stable Speed
23-28 pcs/min
Total Power
~8.5KW
ZRB-500G Sealer
Power Supply
Single-phase AC200-240V, 450W
Air Pressure
6KG
Sealing Width
500mm
Dimension
3150(L)×2800(W)×1780(H) mm
Weight
300KG
DRS-4522 Shrink Tunnel
Tunnel Size
1200(L)×450(W)×220(H) mm
Power Supply
220-380V 50-60HZ, 8KW
Conveyor Speed
0-15m/min, VFD adjustable
Conveyor
Chain rod, max load 30KG
Dimension
1520(L)×950(W)×1150(H) mm
Weight
170KG
Whole Line
Total Length
~4700mm (adjustable per workshop layout)
6. Applications
✅ Adhesive tapes (BOPP tape, masking tape, etc. with exclusive anti-adhesion design)
