Small Automatic Soldering Robot ZT-HXJ4411-02 Customized For Auto Industry

Small Automatic Soldering Robot ZT-HXJ4411-02 Customized For Auto Industry

Product Parameter:

Specification:

1.  How it works

The automatic soldering machine mainly controls the movement of the manipulator through the program, so that it can solder according to the preset trajectory and parameters. At the same time, the automatic tin feeding mechanism in the solder system will accurately transport the solder wire to the welding position according to the set parameters, and the temperature control system ensures that the soldering iron head is maintained at the appropriate temperature to ensure the quality and effect of the solder.

2. Core components

• Soldering system:

• Automatic tin feeding mechanism: it can accurately control the speed and quantity of tin feeding to ensure the consistency of each tin feeding and avoid the situation of too much or too little tin.

• Temperature control, heating body: responsible for heating the soldering iron head, so that it reaches the appropriate welding temperature. The temperature control system can monitor and control the temperature in real time, ensure the stability of the temperature, and prevent the welding quality from being affected by too high or too low temperature.

• Soldering iron head: In direct contact with the solder, the heat is transferred to the solder wire, so that it can melt and form a solder joint with the solder. The material and shape of the soldering iron head will affect the effect and quality of welding, and different welding tasks need to choose the right soldering iron head.

• Robotic arm: Usually composed of multiple joints and axes, capable of flexible movement in three-dimensional space, precisely moving the soldering tip to the welding position. The motion accuracy and speed of the robot arm determine the working efficiency and welding quality of the soldering machine.

3.  Product features

• High precision welding

• With advanced motion control system and precise sensor, it can achieve micron level positioning accuracy, accurately send the solder wire to the specified position, and ensure the position and dimensional accuracy of the solder joint.

• The high precision control of the temperature control system keeps the welding temperature within a very small fluctuation range to avoid welding defects caused by temperature changes, such as virtual welding, missing welding, etc.

• Efficient production

• Fast welding speed, compared with manual welding, can complete a large number of welding tasks in a short time. For example, the average welding speed of some automatic soldering machines can reach 60-120 cm per minute, which is much higher than the speed of manual welding.

• Can work continuously for 24 hours, not affected by fatigue, rest and other factors, greatly improving production efficiency to meet the needs of large-scale production.

• Versatility

• Support a variety of soldering methods, such as spot welding, drag welding (pull welding), round welding, straight welding, profiled welding, etc., to meet the welding needs of different types and shapes of welds.

• With automatic cleaning function, the soldering iron head can be cleaned regularly, keep the cleaning of the soldering iron head, reduce the accumulation of tin slag, thereby improving the welding quality and stability, and extending the service life of the soldering iron head.

• Easy to operate

• Usually equipped with intuitive human-machine interface, friendly operation interface, operators can easily set welding parameters, edit procedures and monitor equipment operating status through touch screen or buttons.

• Simple programming, some soldering machines support graphical programming, the operator can quickly generate welding procedures by dragging, drawing and other ways, without complex programming knowledge.

• Flexibility and adaptability

• Can be quickly adjusted and switched according to different weldparts and production needs. By changing different clamps and soldering tips, as well as adjusting the program parameters, it is possible to adapt to the welding task of different sizes, shapes and materials.

• Can be integrated with other automation equipment and production lines to achieve seamless connection of automated production processes and improve the efficiency and automation of the entire production system.

4.  Scope of application

Automatic soldering machine is widely used in electronics, electrical appliances, communications, automotive, aerospace and other industries, suitable for all kinds of electronic components, circuit boards, wires and cables, connectors and other products welding. For example:

• Electronics industry: welding of motherboards, displays, batteries and other components of mobile phones, computers, tablets and other electronic products; Welding of semiconductor products such as LSI, IC, hybrid IC, CSP, BGA, etc.

• Home appliance industry: welding of circuit boards and connecting wires of home appliances such as TV sets, washing machines, refrigerators and air conditioners.

• Automotive industry: welding of automotive electronic components, automotive wiring harnesses, engine control systems, etc.

• Lighting industry: welding of LED lamp beads, lamp belts, lamps, etc.

Detail Photos:

1.We are factory manufacturers.

2.Reduce overall cost.

3.Improve automation level.

4.Improve informatization level.

5.Improve product yield.
 

6.ProvideCustomersWiththeMostAdvanced

SystemSolutionsforAutomationEquipment.

1. who are we?
We are based in Guangdong, China, start from 2015, There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us?
Soldering machine,Precision spot welding machine,Glue dispenser,Screw machine
4. why should you buy from us not from other suppliers?
With ultra professional service and skill to provide high performance but competitive price goods, the customer's success is our own success.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,FCA,CPT; Accepted Payment Currency:USD,EUR,HKD,CNY; Accepted Payment Type: T/T,PayPal,Cash;
6.What is your Warranty for the product? How do you carry out it?
We provide 1 Year Warranty for unit machine and 3 years warranty for main board.More details pls contact me.
7. May I buy samples from you?
Yes! You are welcome to place sample order to test our superior quality and service.
8.Are you just trading company or factory?
We are professional manufacturer for automation machine since 2015.