Custom Rotomolded Plastic Motorcycle Fuel Tank with Steel-Framed Aluminum Mold

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Mold Material	Cast Aluminum
Mold Frame	Structural Steel
Structure	Seamless One-Piece
Material	XLPE/LLDPE

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Product Details
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Product Specification


Mold Material	Cast Aluminum	Mold Frame	Structural Steel
Structure	Seamless One-Piece	Material	XLPE/LLDPE
High Light	Rotomolded Motorcycle Fuel Tank ，Custom ATV Dirt Bike Tank ，OEM ODM Rotomolded Tank

Product Overview

Engineered for rugged automotive and powersports applications, our Custom Rotomolded Plastic Motorcycle Fuel Tank delivers a seamless, leak-proof, and highly impact-resistant fuel storage solution for motorcycles, ATVs, dirt bikes, and utility vehicles (UTVs).

Manufactured from high-density cross-linked or linear polyethylene (XLPE/LLDPE) using advanced rotational molding, this thick-walled fuel tank features a single-piece seamless structure that eliminates weld-line failures and internal corrosion. The design includes an integrated angled fuel filler neck, molded-in brass inserts for fuel level sensors and petcocks, and complex frame-clearance contours.

Accompanied by our custom heavy-duty cast aluminum mold tooling housed inside a rigid structural steel frame, we guarantee precise parting line sealing and zero fuel permeability. We provide complete turnkey OEM/ODM engineering from 3D CAD modeling and shrinkage compensation to mold fabrication and tank mass production.

Key Advantages

Seamless & Leak-Proof Construction: Rotomolded one-piece hollow structure offers supreme impact endurance, puncture resistance, and complete fuel containment safety.
Integrated Hardware Inserts: Molded-in brass inserts ensure rock-solid, leak-free mounting for fuel pumps, caps, and sensors.
Fuel & Chemical Resistant Material: Molded from premium XLPE/HDPE resins, offering excellent resistance to gasoline, ethanol blends, and intense UV exposure.
Steel-Reinforced Cast Aluminum Mold: Heavy-duty outer steel cage absorbs thermal expansion, maintaining strict dimensional tolerances over long production runs.
Full Turnkey OEM/ODM Engineering: Custom fabrication tailored to your vehicle frame CAD drawings, volume specs, and mounting configurations.

Company Details

Bronze Gleitlager

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Business Type:

Manufacturer,Trading Company,Exporter 
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Year Established:

1500 


Total Annual:

>Advanced 5‑Axis


Employee Number:

>ISO9001 


Ecer Certification：

Verified Supplier 

Zhuochengju specializes in rotational moulds (rotary moulds) and rotational molding technology. We custom-manufacture moulds for fuel tanks, water tanks, environmental cleaning equipment, amusement facilities, outdoor furniture, kayaks, floats, transport containers, agricultural machinery parts, col... Zhuochengju specializes in rotational moulds (rotary moulds) and rotational molding technology. We custom-manufacture moulds for fuel tanks, water tanks, environmental cleaning equipment, amusement facilities, outdoor furniture, kayaks, floats, transport containers, agricultural machinery parts, col...

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Dongguan Zhuochengju Mold Co., Ltd.
No.20 Dashigu Street, Dongguan Guangdong province
https://www.zhuochengjurotomold.com/

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