ZQ80 Injection-Blow Molding Machine: A Low-Consumption Mass Production Solution

Unlike conventional injection-blow equipment, the core competitiveness of ZQ80 lies not only in parameter advantages but more in the "high precision + low energy consumption + fast response" production closed-loop achieved through technical synergy. It is particularly suitable for scenarios with strict requirements on product consistency and production continuity.

Its standard high-precision angle divider is the key differentiator. This component can precisely control the synchronization of mold opening/closing actions and turret lifting, keeping the connection error between the three stations (injection, blow molding, and demolding) within 0.1mm. This avoids product defects caused by action misalignment, such as mold line deviation and uneven wall thickness. Equipped with a dual hydraulic system design, the power output of injection and blow molding is independently regulated. When producing small-capacity products below 100ml, it can achieve a "light-load high-efficiency" mode, reducing invalid energy consumption by 15% compared to single-system equipment.

The mold system of ZQ80 is more targeted in details:

• Material Selection: The blow mold body can be made of magnesium-aluminum alloy, whose thermal conductivity is 3 times that of traditional steel. This shortens the cooling time by 20%, especially suitable for raw materials sensitive to cooling speed such as PS and ABS.
• Quick Mold Change Design: The movable neck block structure with standardized interfaces reduces the debugging time from the conventional 4 hours to 1.5 hours when replacing molds of different specifications, meeting the needs of multi-variety and small-batch production.
• Waste-Free Production Verification: In the production test of 60ml lactic acid bacteria bottles (PS material), continuous operation for 8 hours showed no flash or residual material, with raw material utilization reaching 100%, which is 3%-5% higher than the industry average.

In the pharmaceutical packaging field, the thread precision of the bottle mouth (tolerance ±0.02mm) of ZQ80 can meet the 100% sealing requirement between antibiotic bottles and butyl rubber stoppers, passing the ISO 1101 geometric tolerance certification. In cosmetic packaging production, the light transmittance of its high-transparency PS products reaches 92%, with no flow marks on the bottle body, suitable for the appearance requirements of high-end skin care products. For 500ml large-capacity products (such as health product bottles), the dry cycle under 5-6 cavity configuration is stably within 4 seconds, with a daily output of 80,000-100,000 pieces, balancing batch production and precision.

• Energy Consumption Data: In actual measurement, when producing 30ml cosmetic bottles, the comprehensive power consumption is 0.08 kWh per piece, 22% lower than that of equipment of the same specification. The annual operation (300 days) can save about 28,000 yuan in electricity fees.
• Maintenance Advantages: Core components (such as angle dividers and hydraulic valve groups) adopt a modular design, reducing fault troubleshooting time to within 30 minutes. Combined with the manufacturer's 24-hour spare parts response, downtime losses are reduced by more than 60%.

 For producing large products over 1000ml, it is recommended to evaluate larger specifications such as ZQ110. Equipment parameters may be adjusted with technological upgrades, and specific details are subject to the latest technical manual.