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The Aluminum Melting Furnace Burner System is a high-temperature combustion solution designed for aluminum processing applications, including aluminum alloy melting, adjustment, and holding processes. The system adopts a dual fuel regenerative burner design combined with heat storage units, switching control, and automatic management systems to support thermal recovery and combustion control in industrial furnaces.
The system is suitable for aluminum melting furnaces, aluminum casting production lines, and non-ferrous metal furnace applications. It integrates regenerative burners, heat storage units, PLC control, flame detection, and temperature monitoring devices for industrial combustion management.
Regenerative Burner Structure
The burner system uses two regenerative burners operating alternately. During operation, one burner performs combustion while the other burner stores exhaust heat through the regenerative unit. After switching, the stored heat is used for combustion air preheating to complete the regenerative cycle.
The dual fuel design supports both natural gas and fuel oil operation, allowing flexible configuration according to different industrial energy conditions.
Technical Specifications
Burner System Parameters
Item
Specification
Product Type
Aluminum Melting Furnace Burner System
Combustion Type
Dual Fuel Regenerative Combustion
Furnace Application
10T Aluminum Melting Furnace
Burner Quantity
2 Sets
Maximum Thermal Power
2000kW
Heat Storage Units
2 Sets
Storage Tank Capacity
0.5T / Unit
Heat Storage Material
Φ25/30 High Alumina Balls
Alumina Content
≥75%
Source: Technical specifications from the PDF.
Fuel and Operation Parameters
Item
Specification
Fuel Type
Natural Gas / Heavy Oil
Maximum Natural Gas Flow
200Nm³/h
Maximum Fuel Oil Flow
200kg/h
Melting Rate
≥3T/h
Natural Gas Heating Value
＞8500kcal/m³
Heavy Oil Heating Value
＞11000kcal/kg
Melting Condition
Aluminum Ingot to 710℃
Source: Operating parameters from the PDF.
PLC Control System
The aluminum melting furnace burner system uses PLC automatic control for burner operation, load adjustment, switching control, and safety management. Temperature monitoring and flame detection devices are integrated for combustion process supervision.
Control Parameters
Item
Specification
Control System
S7-200SMART PLC
Air-Fuel Ratio Range
1.05–1.15
Flame Detection
Ion Flame Detector + UV Detector
Temperature Measurement
K-Type Thermocouple
Main Exhaust Temperature
≤250℃
Source: Control parameters from the PDF.
Applications
Aluminum Melting Furnace
Aluminum Alloy Melting Line
Aluminum Casting Plant
Non-Ferrous Metal Furnace Applications
With dual fuel capability, regenerative heat recovery structure, and PLC-based control, this burner system provides a technical solution for industrial furnace combustion management and thermal control.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Trading Company
Year Established:
2026
Total Annual:
10,000,000-50,000,000
Employee Number:
40~100
Ecer Certification：
Verified Supplier
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
