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Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications
In aluminum alloy melting processes, furnace temperature distribution, combustion stability, and heat transfer management are critical factors affecting industrial furnace operation. Aluminum processing plants and casting manufacturers require reliable combustion systems that can support continuous production while maintaining controlled thermal conditions.
The Dual Fuel Regenerative Burner System provides a combustion solution designed for aluminum melting furnace applications. The system uses two regenerative burners operating alternately with heat storage units to recover exhaust heat and manage thermal energy circulation during furnace operation.
Product Positioning: Regenerative Burner System for Aluminum Melting Furnace
The regenerative burner system is developed for a 10T aluminum melting furnace and is used for aluminum alloy melting, adjustment, and holding processes. The system includes dual fuel regenerative burners, heat storage units, PLC control, flame detection, and temperature monitoring components.
The burners are installed on the upper side wall of the aluminum melting furnace. This installation design helps optimize hot gas circulation and improve heat distribution inside the melting area.
Product Specifications
Technical Data
Item
Specification
Burner System Type
Dual Fuel Regenerative Burner System
Furnace Application
10T Aluminum Melting Furnace
Burner Quantity
2 Sets
Maximum Thermal Power
2000kW
Heat Storage Units
2 Sets
Storage Tank Capacity
0.5T / Unit
Heat Storage Material
Φ25/30 High Alumina Balls
Alumina Content
≥75%
Fuel and Operating Parameters
Item
Specification
Fuel Type
Natural Gas / Heavy Oil
Maximum Natural Gas Flow
200Nm³/h
Maximum Fuel Oil Flow
200kg/h
Melting Rate
≥3T/h
Natural Gas Heating Value
＞8500kcal/m³
Heavy Oil Heating Value
＞11000kcal/kg
Melting Condition
Aluminum Ingot to 710℃
PLC Control and Combustion Management
The regenerative burner system adopts PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. The air-fuel ratio can be controlled within 1.05-1.15 according to furnace operating requirements.
Control Parameters
Item
Specification
Control System
S7-200SMART PLC
Air-Fuel Ratio Range
1.05-1.15
Flame Detection
Ion Flame Detector + UV Detector
Temperature Measurement
K-Type Thermocouple
Main Exhaust Temperature
≤250℃
Applications
The Dual Fuel Regenerative Burner System is suitable for:
Aluminum Melting Furnace
Aluminum Alloy Melting Line
Aluminum Casting Plant
Non-Ferrous Metal Melting Industry
With regenerative combustion technology, dual fuel capability, and PLC-based control, this system provides a technical configuration option for aluminum processing companies requiring controlled furnace temperature management.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Trading Company
Year Established:
2026
Total Annual:
10,000,000-50,000,000
Employee Number:
40~100
Ecer Certification：
Verified Supplier
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
