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Aluminum Melting Furnace Combustion System Upgrade Solution
The Aluminum Melting Furnace Combustion System Upgrade Solution adopts Regenerative Burner Technology for high-temperature industrial furnace applications, including aluminum alloy melting, adjustment, and holding processes.
The system uses a dual fuel regenerative burner structure with heat storage units to recover exhaust heat and preheat combustion air. It supports both natural gas and fuel oil operation, making it suitable for aluminum processing plants, aluminum casting lines, and non-ferrous metal melting applications.
Regenerative Combustion Working Principle
The regenerative burner system operates with two burners working alternately. One burner performs combustion while the other burner stores exhaust heat through the regenerative unit. After switching, the stored heat is used to preheat combustion air and complete the heat recovery cycle.
This structure is designed for continuous aluminum melting furnace operation and can be combined with automatic control systems for combustion management.
Technical Specifications
Regenerative Burner Parameters
Item
Specification
Product Name
Regenerative Burner System for Aluminum Melting Furnace
Combustion Type
Dual Fuel Regenerative Combustion
Furnace Application
10T Aluminum Melting Furnace
Burner Quantity
2 Sets
Maximum Thermal Power
2000kW
Heat Storage Units
2 Sets
Storage Tank Capacity
0.5T / Unit
Heat Storage Material
Φ25/30 High Alumina Balls
Alumina Content
≥75%
Source: Technical specification section of the PDF.
Fuel and Operation Data
Item
Specification
Fuel Type
Natural Gas / Heavy Oil
Maximum Natural Gas Flow
200Nm³/h
Maximum Fuel Oil Flow
200kg/h
Melting Rate
≥3T/h
Natural Gas Heating Value
＞8500kcal/m³
Heavy Oil Heating Value
＞11000kcal/kg
Melting Condition
Aluminum Ingot to 710℃
Source: Operating parameters from the PDF.
PLC Control and Safety Configuration
The regenerative burner system uses PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. Flame detection and temperature measurement devices are integrated for combustion status monitoring.
Control Parameters
Item
Specification
PLC Control System
S7-200SMART
Air-Fuel Ratio Range
1.05-1.15
Flame Detection
Ion Flame Detector + UV Detector
Temperature Measurement
K-Type Thermocouple
Main Exhaust Temperature
≤250℃
Source: Control system parameters from the PDF.
Applications
The Regenerative Burner System is suitable for:
Aluminum Melting Furnace
Aluminum Alloy Melting Line
Aluminum Casting Plant
Non-Ferrous Metal Furnace Applications
With dual fuel capability, regenerative heat recovery structure, and PLC-based control, this system provides a technical solution for combustion management and thermal control in high-temperature industrial furnace applications.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Trading Company
Year Established:
2026
Total Annual:
10,000,000-50,000,000
Employee Number:
40~100
Ecer Certification：
Verified Supplier
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we...
