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Automation Ultrasonic Aluminum Wire Bonding Machine for Battery Pack Assembly
Product Overview
ACEY-3753A Automatic ultrasonic aluminum wire bonding machine features a rotating welding head design and is equipped with a digital fully automatic frequency tracking ultrasonic system along with digital pressure regulation. It incorporates a high-precision image recognition device and a fully closed-loop motion control system, enabling fully automated operation for coarse aluminum wire bonding.
This machine is widely used for welding various cylindrical and prismatic lithium batteries, including models such as 18650, 21700, and 26800, and supports customized adaptation to suit different battery types.
Key Advantages
Advanced image recognition and automatic positioning technologies achieve precise and automated alignment of solder joints
Powerful and robust digital ultrasound system ensures stable and reliable solder joint quality
Fully automatic frequency tracking ultrasonic system combined with optimized welding head design guarantees welded joint quality
Original digital pressure control system delivers constant pressure output, ensuring consistency across solder joints
Precision mechanical transmission mechanism, reliable industrial computer, and proprietary software ensure accurate welding positioning
Multiple fault alarm and shutdown functions significantly reduce defect rates and improve production output
Computer-controlled English-language operation interface allows quick operator training and multi-machine management
Product Features
Manual loading (or via manipulator) with automatic identification, positioning, bonding, and unloading
Specifically designed for bonding production of customer-designated battery models
Adaptation for other product types requires modifications based on actual conditions
Main components include frame assembly, XYZC feeding assembly, automatic feeding mechanism, wire feeding mechanism, jig positioning and pressing assembly, welding head mechanism, and console
X axis uses imported linear motor; Y and Z modules driven by precision ball screws with ±0.02mm repeat positioning accuracy
Control system employs industrial computer plus motion control card for servo motor operation
Quick-clamp clamping and one-button startup for easy and safe material handling
Technical Specifications
Parameter
Specification
Power Supply
220VAC±10%, 50Hz, Max 1200W
Ultrasonic Power
0~30W, automatic switching between first and second welding
Weldable Aluminum Wire Diameter
125~500um (5~20mil)
Working Area
XY axis maximum: 400×400mm (customizable), Z axis 100mm, C axis: ±90°, C axis: ±180°
Ultrasound Time
10~500ms, multi-channel
Welding Pressure
50~1000g, multi-channel welding speed: approx. each wire/1.5 seconds
Welding Angle
±90 degrees
Vision System
PR microscope magnification 0.5 times
PR Lighting Lamp
White light, adjustable brightness
Dimensions
Approx. 1500mm × 2200mm × 1650mm (L×W×H)
Weight
Approx. 800KG
Product Display
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
8,000,000.00-15,000,000.00
Employee Number:
80~120
Ecer Certification:
Verified Supplier
Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 15... Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 15...