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MIL-W-22759/19 is a 600V ETFE lightweight wire featuring a high strength silver-coated copper alloy conductor. Rated for -55°C to +150°C, this Mil-Spec wire uses a thin extruded ETFE insulation to reduce overall diameter and harness weight without compromising dielectric strength.
The high strength silver-coated copper alloy conductor offers superior tensile strength and vibration resistance compared to standard copper, making it ideal for weight-critical aerospace, missile, and compact instrumentation wiring.
Key Features
Light-weight ETFE insulation — thinner extruded build reduces wire diameter and bundle mass compared to standard-wall ETFE constructions
High strength silver-coated copper alloy conductor — alloy substrate delivers better tensile strength and vibration resistance; silver coating ensures conductivity and corrosion protection
600V, -55°C to +150°C — ETFE chemistry maintains dielectric integrity and flexibility across extreme temperature swings
Broad AWG coverage — 26 AWG to 20 AWG in one specification, covering signal leads through power distribution feeds
Fluoropolyper resilience — resistant to aviation fluids, hydraulic fluids, solvents, ozone, and UV without cracking or softening
Available Configurations
Part Number
AWG
Con. Dia. (mm)
Ins. Dia. Max (mm)
Weight (kg/km)
M22759/19-26
26
0.48
0.86
2.03
M22759/19-24
24
0.61
0.97
2.85
M22759/19-22
22
0.76
1.14
4.26
M22759/19-20
20
0.97
1.35
6.60
Typical Applications
Aerospace & Spacecraft: Reduces harness weight for satellites and avionics.
Missile & UAV Systems: Withstands high vibration and fits in tight airframes.
Mili-tary Vehicles: Resists fuels and chemicals in crowded electronics bays.
Test Equipment: Flexible and durable for repeated routing in test rigs.
Design & Installation Notes
Bend radius — the light-weight ETFE build allows tighter bends than heavy-wall alternatives; follow manufacturer recommendations to avoid insulation damage
Termination — silver-coated conductors accept standard soldering and crimping; ETFE insulation is solder-iron resistant
Color coding — available in standard colors (black, brown, red, orange, yellow, green, blue, violet, gray, white); custom colors on request
Storage — cool, dry environment away from direct UV; ETFE is highly stable but prolonged sun exposure should be avoided
Frequently Asked Questions (FAQ)
Q: What does "light-weight" mean for ETFE insulation?A: "Light-weight" refers to a thinner insulation build compared to standard-wall ETFE constructions. This reduces overall cable diameter and weight while maintaining the same 600V dielectric rating and 150°C temperature capability. The trade-off is slightly reduced mechanical protection — acceptable in applications where routing space and mass are more critical than abrasion resistance.Q: Can M22759/19 be used in space applications?A: Yes. ETFE insulation has excellent outgassing characteristics, and the high strength silver-coated copper alloy conductor meets the mechanical and electrical requirements of spacecraft wiring. Confirm specific qualification requirements (radiation tolerance, vacuum compatibility) with your application engineer.Q: Can I solder terminations directly to M22759/19?A: Yes. The extruded ETFE insulation withstands standard soldering iron temperatures without melting or shrinking, and the silver-coated conductor provides reliable solderability for clean, durable terminations.Q: Is M22759/19 RoHS compliant?A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.
Get a Quote for MIL-W-22759/19 Wire
Need MIL-W-22759/19, M22759/19, or 600V ETFE lightweight wire / high strength silver-coated copper alloy wire? Share your AWG size, stranding, color, length, and quantity. We will provide pricing, lead time, and datasheet support.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Trading Company
Year Established:
2005
Total Annual:
12100000- 18600000
Employee Number:
11~50
Ecer Certification：
Verified Supplier
About Us—Shanghai Baiyin Cable Co., Ltd.
Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec... About Us—Shanghai Baiyin Cable Co., Ltd.
Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec...
