110DS Cam Driven Indexer Flange Output Rotary Dial Drive High Torque Intermitten

Product Specification

110DS Cam Driven Indexer Overview

The HONEPAN 110DS cam driven indexer is a rugged, flange-output rotary indexing drive built for automated equipment that demands dependable high-torque intermittent motion. Its output face accepts a dial plate directly, allowing rapid integration into assembly and packaging workstations where every millisecond of cycle time and every micron of positioning accuracy matters.

Engineered around a precision-ground globoidal cam and hardened needle roller followers, the 110DS eliminates backlash through rolling contact rather than sliding friction. The result is a smooth, shock-free indexing cycle with a positive mechanical lock at each station, so tooling operations can be performed without drift, vibration, or the need for electronic holding torque.

Working Principle

Continuous rotation from the motor is transmitted through the input shaft to the globoidal cam. The cam's rib profile sequentially engages the rollers on the output turret, advancing it through one angular step. During the dwell phase, the flat portion of the cam profile seats against two adjacent rollers, mechanically locking the output in place. This cam-and-roller principle delivers indexing accuracy and rigidity that servo-only systems struggle to match without additional braking.

Key Features

• Direct flange mounting simplifies dial plate installation and precision alignment
• Heat-treated, ground cam profile guarantees millions of clean indexing cycles
• Backlash-free mesh maintains repeatable angular positioning over long service life
• Compact housing fits tight machine frames and modular workstation layouts
• Interchangeable station counts enable fast production line reconfiguration
• Sealed, lubricated internals minimize maintenance and contamination risk
• High overturning-moment capacity resists off-center tooling loads

Technical Specifications

Note 1: Input shaft GD² is the dwell value. Note 2: C1~C5 values are allowable values at a safety factor of 2.

Why Choose HONEPAN 110DS

• All-mechanical locking requires no sensor, brake, or controller logic
• Factory-matched dimensions for standard and custom dial plates
• In-house heat treatment ensures consistent cam hardness and wear resistance
• Dedicated engineering support for station and dwell customization

Applications

The 110DS excels in rotary dial assembly machines, filling and capping stations, high-speed indexing turntables, and automated inspection systems. It is a proven core for production lines that process multiple steps on a single rotating fixture.

Customization & Support

We supply the 110DS as a standalone unit or as part of a complete motor-gearbox-indexer package. Our engineers assist with dial sizing, station timing, and mounting interface design to ensure smooth integration into your existing equipment.

FAQ — Frequently Asked Questions

1. What is a cam indexer and how does it work?

A cam indexer converts continuous motor rotation into precise intermittent (stop-and-go) rotary motion. A hardened globoidal cam engages needle roller followers on the output turret, advancing it one station per revolution and mechanically locking it during dwell — no electronic feedback, sensor, or brake is required.

2. What is the output type of the 110DS?

The 110DS features a Flange output, making it easy to mount dial plates, flanges, or fixtures directly. Its compact footprint integrates smoothly into automated assembly, packaging, and inspection workstations.

3. How many indexing stations are available?

The 110DS supports 2, 3, 4, 6, 8 (customizable). We can also custom-grind the cam profile for a different station count or dwell angle to match your exact production sequence.

4. What is the indexing accuracy?

Indexing accuracy is ±30 Sec. with repositioning accuracy of ±4 arcsec (±2 arcsec). This mechanical precision is maintained over a long service life thanks to the backlash-free cam-and-roller design.

5. What load and torque can it handle?

Please refer to the Technical Specifications table above for the allowable radial/axial loads (C1–C3), bending force (C4), input torque (C5), GD² (C6), and weight. For safety, all C1–C5 values are rated at a safety factor of 2.

6. Can you customize stations, dwell angle, or mounting interface?

Yes. We customize the number of stations, driving angle, dwell angle, cam curve, and mounting interface to your requirements. Send us your dial diameter, station count, payload, and cycle time for a tailored recommendation.

7. What is the MOQ, lead time, and warranty?

MOQ is 1 piece. Standard models ship within 4–20 days, and custom configurations may take longer. Every unit carries a 1-year warranty, a 60,000-hour design service life, and lifetime technical support.

8. What industries use HONEPAN cam indexers?

Our cam indexers are widely used in automated assembly, filling and capping, packaging, inspection, and machining systems across the automotive, electronics, hardware, pharmaceutical, and food industries.