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Food Grade ZX Series Candle Filter for Beverage & Brewing Clarification
The ZX Series self-cleaning candle filter is a high-efficiency, food-grade enclosed clarification system designed for beer brewing, wine production, and juice processing. Utilizing diatomaceous earth (DE) pre-coating technology combined with multi-layer candle elements, it delivers brilliant clarity through fully enclosed oxygen-free operation, preserving flavor, aroma, and product integrity without dissolved oxygen pickup.
Key Features
Oxygen-Free Enclosed Operation: Fully sealed filtration prevents dissolved oxygen pickup (typically < 10 ppb DO increase), protecting beer and wine from oxidation-related flavor degradation and extending finished product shelf life.
DE Pre-Coating Capability: Compound filter candles provide an ideal substrate for diatomaceous earth, perlite, or cellulose pre-coat layers. PLC-controlled pre-coating cycle ensures uniform cake deposition for consistent sub-micron clarity throughout the batch.
Maximum Flavor Preservation: One-pass complete filtration eliminates recirculation, minimizing shear stress and preserving delicate hop aromatics, ester profiles, and varietal wine characteristics.
Spent Cake Product Recovery: Integrated cake washing recovers entrained beverage product from the DE cake before discharge, reducing product loss to 0.3-0.8% of batch volume versus 2-3% with conventional plate-and-frame filters.
CO2/Nitrogen Backflush Discharge: Inert gas backflush removes spent DE cake cleanly and rapidly without manual scraping, reducing labor and vessel downtime between filtration cycles.
Fully Automated Cycles: PLC-controlled pre-coating, filtration, cake washing, and discharge sequences ensure consistent batch-to-batch quality regardless of operator experience, with recipe storage for different products.
Applications in Beverage Industry
Beer polishing filtration after fermentation and cold maturation
Wine clarification and final polishing before bottling line
Fruit juice (apple, orange, grape, berry) clarification
Cider and mead finishing filtration
Vinegar and fermented beverage processing
Technical Specifications
Model
ZX-CF-BV-15
ZX-CF-BV-30
ZX-CF-BV-50
Filtration Area (m²)
15
30
50
Beer Throughput (hl/h)
15-40
40-80
80-150
Filter Element Qty
19
37
62
Operating Pressure
0.1-0.6 MPa
Product-Contact Material
SS 304 / SS 316L (Food Grade)
Housing Material
SS 304 (Mirror Polished)
Frequently Asked Questions
Q1: Does the ZX Series affect beer flavor or hop aroma during filtration?
No. The fully enclosed, oxygen-free design eliminates dissolved oxygen pickup (typically < 10 ppb DO increase), preserving beer flavor stability. All product-contact materials are inert food-grade stainless steel. The DE pre-coat layer adsorbs haze-forming proteins and polyphenols without stripping desirable hop aromatic compounds or ester profiles.
Q2: What clarity level can be achieved for craft beer and lager brewing?
The ZX Series with DE pre-coating typically achieves turbidity below 0.5 EBC (brilliant clarity). For ultra-polished lagers requiring < 0.3 EBC, a downstream sheet or membrane polish filter can be added. The system handles both traditional lager brewing and modern craft NEIPA/hazy styles by adjusting DE grade and pre-coat thickness.
Q3: How does the automatic DE pre-coating and oxygen-free operation work?
The PLC-controlled pre-coating cycle mixes DE powder with deaerated water or filtered product in a dosing tank, then circulates the slurry through the candle elements. Once the uniform DE cake is established (10-15 minutes), the system switches to filtration mode with CO2 or N2 blanketing maintaining oxygen-free conditions throughout the entire cycle.
Q4: What is the typical product loss during filtration compared to other methods?
With integrated cake washing, product loss is typically 0.3-0.8% of total batch volume, significantly lower than plate-and-frame filters (2-3%) or crossflow membrane systems (1-2% with retentate). The spent DE cake is discharged as a semi-dry solid for straightforward disposal.
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