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Dongguan Chipsen Electronics Technology Co., Ltd.

  • China,Dongguan ,Guangdong
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China 100kHz High Current Planar Transformer PQ6035 Low Loss for AI Server Power
China 100kHz High Current Planar Transformer PQ6035 Low Loss for AI Server Power

  1. China 100kHz High Current Planar Transformer PQ6035 Low Loss for AI Server Power

100kHz High Current Planar Transformer PQ6035 Low Loss for AI Server Power

  1. MOQ: 1K
  2. Price: $28 - $68
  3. Get Latest Price
Payment Terms T/T
Core Material PC40/PC44/PC95 ferrite core
Inductance 10µH
Customized Customized
Operation Temperature -40℃ to +65℃
Isolationvoltage 3000V
Frequency 200KHz to 350KHz
Phase Type Single phase
Delivery Time 7-14 work days (Negotiable)
Winding Material 100% Pure Copper Enameled Wire
Bobbin Material bakelite / phenolic / plastics
Pad Size 20.3*18.5mm
Winding Structure Multilayer PCB Planar Winding
Supply Type OEM / ODM
Dcresistance 0.2Ω
Supply Ability 10000pcs
Temperature Rise ≤40K
Leakage Inductance < 0.2% to 0.5% of Primary Inductance
Model Number PQ6035
Brand Name CHIPSEN
Place of Origin China
Certification UL/cUL Class B/F/H, VDE, CQC

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Core Material PC40/PC44/PC95 ferrite core
Inductance 10µH Customized Customized
Operation Temperature -40℃ to +65℃ Isolationvoltage 3000V
Frequency 200KHz to 350KHz Phase Type Single phase
Delivery Time 7-14 work days (Negotiable) Winding Material 100% Pure Copper Enameled Wire
Bobbin Material bakelite / phenolic / plastics Pad Size 20.3*18.5mm
Winding Structure Multilayer PCB Planar Winding Supply Type OEM / ODM
Dcresistance 0.2Ω Supply Ability 10000pcs
Temperature Rise ≤40K Leakage Inductance < 0.2% to 0.5% of Primary Inductance
Model Number PQ6035 Brand Name CHIPSEN
Place of Origin China Certification UL/cUL Class B/F/H, VDE, CQC
High Light 100kHz high current planar transformerPQ6035 low loss planar transformerAI server power planar transformer
100kHz High Current Planar Transformer PQ6035 Low Loss for AI Server Power
Industry Applications & Customization Matrix
Industry Typical Application Power Range Frequency Range Key Parameters
AI Server & Data Center High density isolated DC-DC stage in server PSU 1kW to 10kW 70kHz to 500kHz Turns ratio, magnetizing inductance, leakage inductance, DCR, AC loss
EV On-board Chargers LLC phase shift full bridge isolation stage 1kW to 11kW 50kHz to 500kHz Leakage target, resonant compatibility, peak flux, DCR
DC Fast Charging Isolated power module between DC link and output 3kW to 30kW 20kHz to 300kHz Power loss, current density, leakage inductance, dielectric performance
Battery Energy Storage Bidirectional isolated DC-DC converter 2kW to 20kW 20kHz to 300kHz Bidirectional loss balance, flux reset, thermal cycling
Solar Inverters Isolated DC-DC stage for PV conversion 1kW to 15kW 30kHz to 300kHz Wide-input loss distribution, EMI, temperature rise
Note: These values represent common industry starting points. Final specifications must be confirmed through approved drawings and application validation.
Product Overview
The PQ6035 is a custom planar-transformer platform designed for compact high-frequency isolated power conversion applications requiring high current density, low profile design, controlled parasitic parameters, and defined heat-removal paths.
Engineering Quotation Requirements
  • Converter topology and schematic
  • Input/output voltage ranges
  • Continuous, peak, and transient power requirements
  • Switching and resonant frequency range
  • Target turns ratio and inductance values
  • Maximum DCR and loss budget
  • Dielectric and insulation requirements
  • Thermal and cooling conditions
  • Mechanical and mounting specifications
Construction Details
Component Customization Options
Magnetic Core Low-loss ferrite with optimized gap selection
Winding Technology Multilayer PCB, copper foil, or hybrid planar winding
Conductor Optimized copper thickness and current paths
Insulation System PCB dielectric films, tapes, barriers for voltage requirements
Thermal Management Integrated heat spreader/cold plate interface
Housing & Mounting Metal housing with mounting flange
Key Characteristics
  • High Current Capability: Wide planar conductors and heavy external leads engineered for high RMS current
  • Controlled Leakage Inductance: Precise PCB/foil geometry for repeatable winding spacing
  • Low Loss Design: Optimized ferrite grade, flux density, and copper thickness
  • Thermal Integration: Broad upper surface for conductive heat transfer
  • EMI Optimization: Customizable winding order and shield placement
  • Mechanical Integration: Complete assembly with housing, mounting, and thermal materials
Applications
  • AI server power supplies and accelerator power shelves
  • High-density data center DC-DC power modules
  • EV on-board chargers and vehicle DC-DC converters
  • DC fast-charging power modules
  • Battery energy storage PCS converters
  • Solar inverters and renewable-energy power stages
  • 5G telecom rectifiers and edge-computing power
  • Industrial robots, servo drives, and automation equipment
Quality Assurance
Comprehensive quality control including incoming material inspection, design review, in-process control, electrical testing, mechanical inspection, sample validation, and full traceability through MES records.
Electrical Testing Includes:
  • Turns ratio and polarity verification
  • Magnetizing and leakage inductance measurement
  • Primary and secondary DCR testing
  • Insulation resistance and dielectric testing
  • Winding continuity and shorted-turn screening
  • Functional converter validation on approved samples
PQ6035 Planar Transformer showing metal housing with mounting flange and multiple heavy insulated flying leads Close-up view of PQ6035 Planar Transformer construction details and terminal connections
Important Note: The PQ6035 designation and 100kHz reference do not establish fixed power, voltage, current, or certification ratings. Final performance is confirmed only through approved schematic, electrical specification, mechanical drawing, and customer application validation.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2007

  • Total Annual:

    28820000-29820000

  • Employee Number:

    400~450

  • Ecer Certification:

    Verified Supplier

Chipsen Electronics - Supplier to Fortune Global 500 Companies Magnetic Components Engineered for Performance & Reliability Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches. ... Chipsen Electronics - Supplier to Fortune Global 500 Companies Magnetic Components Engineered for Performance & Reliability Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches. ...

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Get in touch with us

  • Reach Us
  • Dongguan Chipsen Electronics Technology Co., Ltd.
  • No. 234, Changhuang Road, Changping Town, 523586, Dongguan, Guangdong, China
  • https://www.chipsen.net/

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