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Dongguan Chipsen Electronics Technology Co., Ltd.

  • China,Dongguan ,Guangdong
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China PQ5040 Planar High Frequency Transformer with High Power Density Design
China PQ5040 Planar High Frequency Transformer with High Power Density Design

  1. China PQ5040 Planar High Frequency Transformer with High Power Density Design
  2. China PQ5040 Planar High Frequency Transformer with High Power Density Design
  3. China PQ5040 Planar High Frequency Transformer with High Power Density Design
  4. China PQ5040 Planar High Frequency Transformer with High Power Density Design

PQ5040 Planar High Frequency Transformer with High Power Density Design

  1. MOQ: 100PCS
  2. Price: $10 - 30/ Piece,1000-10000pcs
  3. Get Latest Price
Potting & Encapsulation Material Thermally Conductive Epoxy / Silicone Potting (UL 94V-0 Rated)
Operating Frequency 50 kHz – 300 kHz
Payment Terms T/T
Power Density Up to 45–60 W/cm³
Winding Structure & Interleaving Primary-Secondary Interleaving / Multi-layer PCB Planar / Flat Copper Ribbon
Winding Structure Primary-Secondary Interleaving / Multi-layer PCB Planar / Flat Copper Ribbon
Delivery Time 7-22 wark days
Creepage Distance ≥ 8.0 mm
Packaging Details Small transformers: blister tray packaging + export cartons; Large transformers packed on wooden pallets. Custom packaging available upon request.
Topology Compatibility LLC Resonant, Full-Bridge, Half-Bridge, Phase-Shifted Full Bridge (PSFB), Push-Pull
Thermal Resistance Custom thermal pad integration / Direct metal baseplate contact
Creepage & Clearance Distance Clearance ≥ 6.0 mm / Creepage ≥ 8.0 mm (Meets IEC/UL 62368-1)
Pin Layout & Terminal Type Through-Hole (THT) Pins, Heavy-Current Copper Lug, SMD, Custom Footprint
Clearance Distance ≥ 6.0 mm
Supply Ability 5000 pcs per day
Interwinding Capacitance < 30 pF to 100 pF
Model Number PQ5040
Brand Name CHIPSEN
Place of Origin China
Certification UL/cUL Class B/F/H, VDE, CQC

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  1. Product Details
  2. Company Details

Product Specification

Potting & Encapsulation Material Thermally Conductive Epoxy / Silicone Potting (UL 94V-0 Rated) Operating Frequency 50 kHz – 300 kHz
Payment Terms T/T Power Density Up to 45–60 W/cm³
Winding Structure & Interleaving Primary-Secondary Interleaving / Multi-layer PCB Planar / Flat Copper Ribbon Winding Structure Primary-Secondary Interleaving / Multi-layer PCB Planar / Flat Copper Ribbon
Delivery Time 7-22 wark days Creepage Distance ≥ 8.0 mm
Packaging Details Small transformers: blister tray packaging + export cartons; Large transformers packed on wooden pallets. Custom packaging available upon request. Topology Compatibility LLC Resonant, Full-Bridge, Half-Bridge, Phase-Shifted Full Bridge (PSFB), Push-Pull
Thermal Resistance Custom thermal pad integration / Direct metal baseplate contact Creepage & Clearance Distance Clearance ≥ 6.0 mm / Creepage ≥ 8.0 mm (Meets IEC/UL 62368-1)
Pin Layout & Terminal Type Through-Hole (THT) Pins, Heavy-Current Copper Lug, SMD, Custom Footprint Clearance Distance ≥ 6.0 mm
Supply Ability 5000 pcs per day Interwinding Capacitance < 30 pF to 100 pF
Model Number PQ5040 Brand Name CHIPSEN
Place of Origin China Certification UL/cUL Class B/F/H, VDE, CQC
High Light High Power Density Planar High Frequency Transformer ,Low Parasitic Capacitance Flyback Transformer ,Custom Thermal Pad Integration High Power Flat Wire Transformer
PQ5040 Planar High Frequency Transformer | High Power Flat Wire Transformer
PQ5040 Planar High Frequency Transformer
High-Power, High-Efficiency & Compact Magnetic Solution for Modern Power Electronics
Product Overview
The PQ5040 Planar High Frequency Transformer is engineered for high-density power applications that demand exceptional thermal performance, low profile design, and minimal parasitic losses. Utilizing advanced flat-copper winding technology and a high-permeability PQ ferrite core, it delivers superior power density and ultra-high efficiency for next-generation power systems. Fully customizable to meet your exact circuit specifications.
Category Parameter Name Standard / Typical Range Customization Options
Structure & Material Core Type PQ5040 (PC40 / PC95 / N97) Custom core sizes available (e.g., PQ32, PQ40, PQ50, PQ65)
Structure & Material Winding Material 100% High-Purity Oxygen-Free Flat Copper Wire Litz wire or PCB planar winding available
Electrical Specs Operating Frequency 50 kHz – 300 kHz Up to 500 kHz (Optimized for SiC / GaN designs)
Electrical Specs Rated Power 1 kW – 5 kW Fully customizable up to 10 kW+
Electrical Specs Input Voltage 85V – 265V AC / 400V – 800V DC Tailored for Solar/ESS bus voltage and EV charger input
Electrical Specs Output Voltage & Current Multi-output: 5V – 300V / Current up to 100A+ Custom turns ratio and multi-winding configurations
Electrical Specs Primary Inductance (Lp) 100 µH – 2000 µH (@100kHz, 1V) Custom inductance with tight tolerance (±5%, ±10%)
Electrical Specs Leakage Inductance (Llk) < 1% of primary inductance Ultra-low leakage design for ZVS / resonant converters
Safety & Insulation Hi-Pot Isolation Primary to Secondary: 3000V AC / 1mA / 60s Reinforced insulation for higher safety standards
Mechanical & Thermal Operating Temperature -40°C to +125°C (Class B / F / H Insulation) High-temp insulation & potted thermal management
Mechanical & Thermal Mounting Type Through-Hole (THT Pin Mount) Custom pin layout, pitch, and baseplate cooling options
Compliance Standards & Compliance RoHS, REACH Compliant Custom testing alignment for safety compliance
Key Features
  • Flat Wire Winding: Minimizes skin and proximity effect losses at high operating frequencies
  • Low-Profile & High Power Density: Saves critical PCB space while handling up to several kilowatts of power
  • Ultra-Low Leakage Inductance: Ensures stable performance, reduced EMI noise, and improved circuit switching efficiency
  • Excellent Thermal Dissipation: Optimized core shape and winding structure ensure lower operating temperatures and longer lifespan
  • High Reliability: Class B/F insulation options with high dielectric strength and thermal resistance
Target Applications
  • EV Charging Stations: On-board chargers (OBC) and DC fast-charging modules
  • Renewable Energy: Solar inverters and energy storage systems (ESS)
  • Industrial Power Supplies: High-power SMPS, server power supplies, and telecom rectifiers
  • Medical & Aerospace: High-reliability power distribution and conversion equipment
Why Choose Us
Product Advantages
  • 100% Fully Tested: Every unit undergoes strict electrical parameters, hipot testing, and automated optical inspection (AOI) before shipment
  • Custom Engineering Support: Tailored turn ratios, inductance values, pinouts, and PCB mounting options available upon request
  • Global Safety Compliance: Manufactured in accordance with UL, CE, and RoHS international safety standards
Company Advantages
  • Rapid Prototyping & Sampling: Turnaround samples in as fast as 3–5 days to speed up your design verification cycle
  • Direct Factory Pricing: Cost-effective OEM/ODM manufacturing without middleman markups
  • Reliable Global Supply Chain: Fast lead times, stable batch quality, and dedicated technical customer support for North American clients

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2007

  • Total Annual:

    28820000-29820000

  • Employee Number:

    400~450

  • Ecer Certification:

    Verified Supplier

Chipsen Electronics - Supplier to Fortune Global 500 Companies Magnetic Components Engineered for Performance & Reliability Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches. ... Chipsen Electronics - Supplier to Fortune Global 500 Companies Magnetic Components Engineered for Performance & Reliability Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches. ...

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Get in touch with us

  • Reach Us
  • Dongguan Chipsen Electronics Technology Co., Ltd.
  • No. 234, Changhuang Road, Changping Town, 523586, Dongguan, Guangdong, China
  • https://www.chipsen.net/

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