120*2KW Heating Power CNC Angle Steel Plate Heating Bending Machine With PLC

Product Specification

120*2KW Heating Power CNC Angle Steel Plate Heating Bending Machine With PLC Controller

Product Introduction:

Mainly used for angle steel bending and plate bending.

Product configuration:

Product Features:

1. The machine is equipped with an advanced CNC control system integrated with a touchscreen Human–Machine Interface (HMI), enabling convenient parameter configuration, real-time process monitoring, and operational status display. This intelligent control platform simplifies machine operation while improving production management efficiency.

2. The equipment adopts high-efficiency ultrasonic-frequency induction heating technology, delivering rapid, energy-saving, and environmentally friendly heating performance. This advanced solution enhances production capacity, lowers operating expenses, and supports sustainable manufacturing practices.

3. Designed as a versatile all-in-one forming system, the machine performs multiple processing functions without requiring additional tooling or dedicated forming dies. This integrated design reduces setup time, minimizes tooling costs, and provides greater production flexibility.

4. Utilizing high-precision CNC positioning technology, the machine accurately controls bending angles and forming accuracy, ensuring outstanding product consistency, stable processing quality, and increased manufacturing efficiency.

5. The equipment incorporates an independent hydraulic power unit combined with a fully integrated electrical control system. This configuration provides reliable operation, enhanced operational safety, simplified maintenance, and excellent suitability for continuous industrial production.

6. The cold-forming function is suitable for processing angle steel sections up to L100 × L100 × 10 mm when the required bending angle does not exceed 5°, ensuring precise deformation control while maintaining dimensional accuracy.

7. Under standard operating conditions, the average cold-forming cycle requires approximately 10 seconds per workpiece, while thermal forming typically requires approximately 120 seconds, depending on material specifications and component dimensions. Thermal bending is initiated once the workpiece reaches approximately 800°C (red-hot condition), with heating parameters automatically optimized according to material properties and specified bending requirements.

8. During thermal forming operations, operators preset the required processing parameters and activate the automatic cycle using either the start button or a foot pedal. The machine then automatically performs the complete forming sequence, including positioning of the induction heating unit, controlled heating, automatic withdrawal of the heating assembly, hydraulic pressing, ram retraction, and finished workpiece unloading.

9. In the combined thermal and cold-forming mode, production begins immediately after processing parameters have been entered. The hydraulic ram is not required to return to its initial position; instead, the lower forming die automatically rises approximately 100 mm, allowing rapid removal of the finished workpiece and significantly reducing cycle time while improving overall production efficiency.

The demonstration specimens are manufactured using the CNC angle steel punching, marking, and cutting production line in accordance with the standard specifications and processing requirements widely adopted within the transmission tower industry. These representative samples enable customers, engineers, and quality inspectors to directly evaluate machining precision, dimensional consistency, surface quality, and overall manufacturing performance, providing clear evidence of the equipment's capability to satisfy the stringent production standards required for transmission tower fabrication.

In Ultra-High-Voltage (UHV) power transmission projects, transmission towers are required to withstand extreme environmental conditions and substantial structural loading throughout their service life. This equipment plays an essential role in manufacturing the angle steel components that constitute the primary load-bearing framework of these towers. It performs high-precision drilling and punching operations on angle steel used for tower bodies, cross-arms, and other critical structural members, ensuring accurate hole positioning, dependable joint quality, and excellent dimensional consistency. Consequently, the machine significantly enhances the structural strength, operational stability, and long-term reliability of transmission towers, providing dependable manufacturing support for the safe, efficient, and continuous operation of modern UHV power transmission systems.