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Heavy Duty Automatic Dosing & Weighing System 5000kg/h
High-capacity raw material preparation solution for large-scale PVC processing plants, SPC flooring factories, and plastic extrusion production lines.
Automatic Dosing & Weighing System
The Automatic Dosing & Weighing System provides a high-capacity raw material preparation solution for large-scale PVC processing plants, SPC flooring factories, and plastic extrusion production lines. The system automatically measures, batches, and transfers different raw materials with high accuracy, helping manufacturers achieve stable production and consistent product quality.
The 5000kg/h Automatic Dosing & Weighing System is developed for factories with high production requirements. It handles large quantities of PVC resin, calcium carbonate, stabilizers, lubricants, pigments, and other additives before the mixing process. The system improves material management efficiency and supports continuous automatic production.
Large Capacity Solution for Continuous Plastic Production
For large plastic production facilities, manual material preparation can increase labor costs and create inconsistent material ratios. Therefore, automatic dosing technology becomes an important solution for improving production efficiency.
The system uses multiple storage hoppers and independent feeding units. Each material follows a preset formula, and the weighing system controls the feeding quantity accurately. After completing the weighing process, the system automatically transfers the prepared materials to mixers or storage equipment.
Furthermore, the intelligent control system allows operators to manage multiple production formulas. Different material recipes can be stored and selected according to various product requirements. As a result, manufacturers can improve production flexibility and reduce setup time.
The PVC Dosing & Weighing System is especially suitable for SPC flooring production lines. It provides accurate preparation of PVC resin, fillers, and additives before hot and cold mixing. Stable material ratios help improve extrusion performance, reduce production fluctuation, and maintain finished product consistency.
Advantages of Automatic Dosing & Weighing System
High capacity design supports large-scale PVC and SPC flooring production
Accurate weighing control improves material ratio stability
Automatic batching reduces manual handling and labor requirements
Multiple material stations support complex production formulas
Intelligent PLC control enables automatic operation and monitoring
The system connects easily with mixers, conveyors, silos, and extrusion lines
Customized design adapts to different factory layouts and production capacities
Durable industrial construction ensures reliable long-term operation
Automatic data management improves production control
Working Principle
The Automatic Dosing & Weighing System stores different raw materials in separate storage hoppers. Each hopper uses an automatic feeding device to control material flow.
During operation, the control system selects the required formula and starts the dosing process. The weighing unit measures each material according to the preset quantity. When the target weight is reached, the system stops feeding automatically.
After all materials complete weighing, the discharge system transfers the batch to the mixing process. The PLC system records production information and manages the complete batching cycle.
This automatic process provides accurate material preparation and supports continuous operation for large-scale plastic manufacturing.
Application Areas
SPC flooring production factories
PVC extrusion production lines
WPC profile manufacturing
PVC pipe production
Plastic compound preparation plants
Central raw material handling systems
Large industrial automation projects
Technical Specifications
Product Name
Automatic Dosing & Weighing System
Model
DWS-5000
Application
PVC / SPC Flooring / Plastic Compound
Production Capacity
4000-5000 kg/h
Standard Capacity
5000 kg/h
Hopper Capacity
3000-5000 kg
Weighing Range
50-5000 kg
Dosing Accuracy
±0.1-0.15%
Material Type
Powder / Granules
Applicable Materials
PVC Resin, Fillers, Additives
Number of Dosing Units
8-16 Units
Feeding Method
Screw Feeding + Vacuum Conveying
Control System
PLC + HMI Automatic Control
Formula Storage
Multiple Production Recipes
Power Supply
380V Customized
Installed Power
15-25 kW
Machine Weight
Approx. 5000 kg
Structure Material
Carbon Steel / Stainless Steel
Operation Mode
Fully Automatic
Integration
Mixing & Extrusion Line Connection
OEM Service
Available
Frequently Asked Questions
What is the production capacity of the DWS-5000 system?
The DWS-5000 Automatic Dosing & Weighing System provides a standard production capacity of around 4000-5000 kg/h. The actual output depends on material properties and production formulas.
What industries can use this dosing system?
The system is suitable for SPC flooring, PVC extrusion, WPC production, plastic compound preparation, and other industries requiring automatic material batching.
What materials can the system handle?
The system can handle PVC resin, calcium carbonate, stabilizers, lubricants, pigments, and various powder or granule materials.
Can this system supply multiple production lines?
Yes. The system can connect with storage equipment, conveying systems, mixers, and multiple extrusion lines to create a centralized material preparation solution.
How does the system improve material accuracy?
The weighing system controls each material quantity according to the preset formula. This process reduces human errors and improves product consistency.
Can the system be customized for large factories?
Yes. The equipment can be customized according to factory layout, production capacity, material types, and automation requirements.
Suzhou Tovot Intelligent Equipment Technology Co., Ltd. is a professional innovative tech enterprise engaged in packaging automation equipment, focusing on carton packaging equipment, material unpacking machines, stretch & strapping packaging machines. As a trusted partner for intelligent packag... Suzhou Tovot Intelligent Equipment Technology Co., Ltd. is a professional innovative tech enterprise engaged in packaging automation equipment, focusing on carton packaging equipment, material unpacking machines, stretch & strapping packaging machines. As a trusted partner for intelligent packag...