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NPK Fertilizer Manufacturing Plant 10-12 Tons Per Hour Capacity
NPK Fertilizer Production Line, Compound Fertilizer Production Line
Introduction to Compound Fertilizer Production Line
Compound Organic Fertilizer Making Machine is the key equipment in compound fertilizer industry
Suitable for hot and cold granulation and high, medium and low concentrations of mass production of compound fertilizer
The shell uses special rubber slab lining or acid-resistant stainless lining board for auto scar removal and de-tumor
Features high balling strength, good appearance, corrosion resistance, wear resistance, low energy consumption, long service life, and easy operation
Production Line Description
We provide single machines (crushers, mixers, dryers, coolers) or complete compound fertilizer pellets production lines
Chemical compound fertilizer material consists of various chemical single fertilizers
Production process includes organic raw material crushing, mixing, granulating, drying, cooling, and packing
Raw Materials
Compound fertilizer contains two or all three basic plant nutrients (Nitrogen, Phosphorus, Potassium) plus microelements (B, Mn, Cu, Zn, Mo). Raw materials can be powder or bulk:
Nitrogen
Phosphorus
Potassium
Calcium nitrate Urea
Single superphosphate Rock phosphate
Kainit Potassium chloride
Ammonium bicarbonate Ammonium chloride
Dicalcium phosphate
Potassium sulphate
Nitrate of soda Ammonium sulphate nitrate
Triple superphosphate
Potassium nitrate
Ammonium sulphate Ammonium nitrate
Production Flow Chart
Compound fertilizer production line typically includes 9 processes: batching, grinding, mixing, granulating, drying, cooling, screening, coating, and packaging. Batching, mixing, granulating, drying, and screening are essential processes, while others are optional based on capacity requirements.
Main Equipment for Compound Fertilizer Production Line
No.
Processes
Machines
Function of Machines
1
Batching process
Automatic batching machine
Ratio raw materials by formula
2
Grinding process
Grinder
Grind granules to powder
3
Mixing process
Mixer
Mix powder evenly, add water or micro-elements if necessary
4
Granulating process
Feeding machine Granulator
Feed mixed powder into granulator evenly Make mixed powder into fertilizer granules
5
Drying process
Dryer Hot stove Cyclone
Dry fertilizer granules to low moisture by hot air Generate hot air to dryer Collect dust from dryer
6
Cooling process
Cooler Cyclone
Cool fertilizer granules to normal temperature Collect dust from cooler
7
Screening process
Screener
Screen out required size from fertilizer granules
8
Coating process
Coating machine
Coat color, anti-blocking agent, microelements on fertilizer granules
9
Packaging process
Air compressor Packaging machine
Generate power to packaging machine Package fertilizer granules into bags
Key Features
Special rubber slab lining or acid-resistant stainless lining board for auto scar removal
High balling strength, good appearance, corrosion resistance, wear resistance
Low energy consumption, long service life, easy operation and maintenance
Uses extrusion granulation, polishing and shaping ball processes
Template hole diameter controls granule size with easy template changes
Even, smooth, round granules with high strength and good liquidity
Organic fertilizer forming rate above 95%
Unique 3-in-1 machine for drying, cooling and screening in one process
Low investment and operating cost with microbial survival rate above 90%
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...