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SHANGHAI FAMOUS TRADE CO.,LTD

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China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging
China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging

  1. China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging
  2. China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging
  3. China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging
  4. China Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging

Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging

  1. MOQ: 10
  2. Price:
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Payment Terms T/T
Delivery Time 2-4 Weeks
Wafer Size 8 inch / 12 inch
Panel Size 100 × 100 mm to 510 × 515 mm
Thickness Range 0.7 – 2.0 mm
Young’s Modulus 345 – 420 GPa
Vickers Hardness 1800 – 2200 HV
Optical Transmittance >83% (300–1200 nm)
Density 3.98 g/cm³
Thermal Conductivity 30–40 W/m·K
Brand Name ZMSH
Model Number ZMSH

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  1. Product Details
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Product Specification

Payment Terms T/T Delivery Time 2-4 Weeks
Wafer Size 8 inch / 12 inch Panel Size 100 × 100 mm to 510 × 515 mm
Thickness Range 0.7 – 2.0 mm Young’s Modulus 345 – 420 GPa
Vickers Hardness 1800 – 2200 HV Optical Transmittance >83% (300–1200 nm)
Density 3.98 g/cm³ Thermal Conductivity 30–40 W/m·K
Brand Name ZMSH Model Number ZMSH
High Light Sapphire wafer carrier semiconductorTemporary wafer carrier packagingSapphire wafer carrier durable

Sapphire Temporary Wafer Carrier for Advanced Semiconductor Packaging


Product Overview


The sapphire temporary wafer carrier is a high-performance substrate solution designed for advanced semiconductor packaging processes, including ultra-thin wafer handling, 2.5D/3D IC integration, TSV, RDL, and fan-out panel-level packaging (FOPLP).


It provides a rigid, thermally stable, and dimensionally precise support platform for temporary bonding and debonding processes, enabling stable processing of ultra-thin wafers under 50 μm. By addressing critical warpage and stress-induced deformation challenges, the carrier significantly improves process yield, alignment accuracy, and manufacturing stability in advanced packaging flows.


Industry Challenges


As semiconductor packaging continues to evolve toward higher integration density and thinner wafer structures, manufacturers face increasing difficulties in maintaining structural stability throughout multi-step thermal and mechanical processes.


Key challenges include:


  • Coefficient of thermal expansion (CTE) mismatch among die, substrate, interposer, underfill, and molding compounds
  • Stress accumulation during repeated thermal cycling
  • Curing shrinkage of bonding and encapsulation materials
  • Non-uniform thickness distribution in ultra-thin wafer stacks
  • Warpage-induced alignment deviation and yield degradation
  • Mechanical fragility of ultra-thin wafers (<50 μm thickness)

These issues collectively limit process scalability, reduce yield, and increase manufacturing cost in advanced packaging production lines.


Solution: Sapphire Temporary Carrier Platform


Sapphire is an ideal engineering material for temporary wafer carriers due to its unique combination of mechanical, optical, and thermal properties. It provides a stable physical foundation for demanding advanced packaging processes where precision and repeatability are critical.


The sapphire carrier enables:


  • High-stability wafer support during grinding, bonding, and thinning
  • Controlled deformation under thermal cycling environments
  • Compatibility with laser-based debonding processes
  • Uniform stress distribution across large-format substrates
  • Reusable and chemically stable performance in industrial environments



Key Advantages


1. Ultra-High Mechanical Rigidity

With a Young’s modulus of 345–420 GPa, sapphire effectively suppresses bending and warpage, ensuring structural stability during high-stress thermal and mechanical processes.


2. High Hardness and Wear Resistance

Vickers hardness of 1800–2200 HV provides excellent resistance to surface damage, enabling long service life and repeated process cycles.


3. Optical Transmission Capability

High transmittance (>83% in 300–1200 nm range) supports laser debonding processes and ensures compatibility with multiple temporary bonding technologies.


4. Superior Material Uniformity

Low internal variation ensures consistent stress distribution, minimizing localized deformation and improving wafer-level process consistency.


5. Thermal and Chemical Stability

Stable under high-temperature cycling and chemical cleaning environments, making it suitable for high-reuse industrial semiconductor processes.


Technical Specifications


Wafer & Panel Formats

Parameter Specification
Wafer Size 8 inch / 12 inch
Panel Size 100 × 100 mm to 510 × 515 mm
Thickness Range 0.7 – 2.0 mm

Dimensional & Surface Accuracy

Parameter Standard Grade Advanced Grade
Total Thickness Variation (TTV) ≤ 3 μm ≤ 2 μm
Warp ≤ 100 μm ≤ 50 μm
Thickness Tolerance ±0.010 mm ±0.005 mm
Surface Roughness (Ra) < 1.0 nm < 1.0 nm
Scratch/Dig 60/40 40/20
Material Properties
Property Value
Young’s Modulus 345 – 420 GPa
Vickers Hardness 1800 – 2200 HV
Optical Transmittance >83% (300–1200 nm)
Density 3.98 g/cm³
Thermal Conductivity 30–40 W/m·K
CTE (20°C) 5.6 – 7.7 ×10⁻⁶/K



Applications


  • Advanced wafer thinning processes
  • 2.5D / 3D IC heterogeneous integration
  • TSV (Through-Silicon Via) fabrication
  • RDL (Redistribution Layer) processes
  • Temporary wafer bonding and debonding systems
  • Fan-Out Panel Level Packaging (FOPLP)
  • Ultra-thin wafer handling (<50 μm)


Engineering Value


The sapphire temporary wafer carrier enables semiconductor manufacturers to overcome critical warpage and stability limitations in advanced packaging by delivering:

  • Improved wafer-level dimensional stability
  • Reduced warpage-induced yield loss
  • Enhanced alignment precision in fine-pitch processes
  • Stable handling of ultra-thin wafers
  • Higher process repeatability and throughput
  • Compatibility with next-generation heterogeneous integration platforms


FAQ


Q1: What makes sapphire suitable for advanced packaging carriers?
A: Sapphire combines ultra-high stiffness, hardness, and thermal stability, which significantly reduces warpage and improves dimensional control during ultra-thin wafer processing.


Q2: Is the carrier compatible with laser debonding processes?
A: Yes. Sapphire offers high optical transmittance in the UV to mid-IR range, making it fully compatible with laser-based debonding and other advanced separation techniques.


Q3: Can sapphire carriers support large panel-level packaging applications?
A: Yes. Sapphire carriers can be manufactured in large panel formats with excellent flatness and uniform stress distribution, making them suitable for FOPLP and other large-area advanced packaging technologies.


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...

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Get in touch with us

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  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1810,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

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