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SHANGHAI FAMOUS TRADE CO.,LTD

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China ​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​
China ​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​

  1. China ​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​
  2. China ​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​
  3. China ​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​

​​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​

  1. MOQ: 3
  2. Price: By case
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1000pcs per month
Delivery Time 3-6 months
Packaging Details package in 100-grade cleaning room
Model Three station diamond single line cutting machine
Wire running speed 1000 (MIX) m/min
Diamond wire diameter 0.25-0.48mm
Cutting accuracy 0.01mm
Water tank 150L
Swing angle ±10°
Workstation 3
Brand Name ZMSH
Model Number Diamond Wire Triple-Station Single-Wire Cutting Machine
Certification rohs
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1000pcs per month
Delivery Time 3-6 months Packaging Details package in 100-grade cleaning room
Model Three station diamond single line cutting machine Wire running speed 1000 (MIX) m/min
Diamond wire diameter 0.25-0.48mm Cutting accuracy 0.01mm
Water tank 150L Swing angle ±10°
Workstation 3 Brand Name ZMSH
Model Number Diamond Wire Triple-Station Single-Wire Cutting Machine Certification rohs
Place of Origin CHINA
High Light Triple-Station Single Wire Cutting MachineSapphire Ceramic Cutting MachineSapphire Ceramic Single Wire Cutting Machine

 Diamond Wire Triple-Station Single-Wire Cutting Machine Equipment Introduction​

  

​Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics​

 

 

The diamond wire triple-station single-wire cutting machine is a ​​multi-station collaborative processing system​​ designed for high-precision, high-efficiency cutting of hard and brittle materials such as sapphire, jade, and ceramics. Its core components include:

 

  • ​​Triple-station layout​​: Separated zones for cutting, wire spooling/releasing, and operation/maintenance enhance operational safety and continuity.
  • ​​Servo-driven system​​: Servo motors control wire spooling, tensioning, and feeding, ensuring ±0.01 mm motion precision.
  • ​​Closed-loop tension control​​: Real-time monitoring and adjustment of wire tension (0.1–1.0 MPa) to prevent breakage.
  • ​​Intelligent features​​: Integrated cloud connectivity and remote monitoring for predictive maintenance and fault alerts.

 

 

 


 

Diamond Wire Triple-Station Single-Wire Cutting Machine Technical Specifications


 

Model Three station diamond single line cutting machine
Maximum workpiece size 600*600mm
Wire running speed 1000 (MIX) m/min
Diamond wire diameter 0.25-0.48mm
Line storage capacity of supply wheel 20km
Cutting thickness range 0-600mm
Cutting accuracy 0.01mm
Vertical lifting stroke of workstation 800mm
Cutting method The material is stationary, and the diamond wire sways and descends
Cutting feed speed 0.01-10mm/min (According to the material and thickness)
Water tank 150L
Cutting fluid Anti rust high-efficiency cutting fluid
Swing angle ±10°
Swing speed 25°/s
Maximum cutting tension 88.0N (Set minimum unit0.1n)
Cutting depth 200~600mm
Make corresponding connecting plates according to the customer's cutting range -
Workstation 3
Power supply Three phase five wire AC380V/50Hz
Total power of machine tool ≤32kw
Main motor 1*2kw
Wiring motor 1*2kw
Workbench swing motor 0.4*6kw
Tension control motor 4.4*2kw
Wire release and collection motor 5.5*2kw
External dimensions (excluding rocker arm box) 4859*2190*2184mm
External dimensions (including rocker arm box) 4859*2190*2184mm
Machine weight 3600ka

 

 


 

Diamond Wire Triple-Station Single-Wire Cutting Machine Working Principle

 

 

The machine operates via ​​dynamic diamond wire grinding + triple-station synchronization​​:

 

​​1. Wire Cycling​​:

  • Diamond wire (0.25–0.48 mm diameter) winds on a capstan, moving reciprocally at 1000 m/min to generate grinding trajectories.
  • Servo-driven tension wheels maintain constant tension, while guide wheels stabilize the wire network.

​​

2. Material Feeding​​:

  • The worktable moves vertically (800 mm stroke) at 400–1200 mm/h, or the wire actively presses against the workpiece.
  • Triple-station alternating operations: Cutting proceeds in one zone while others handle loading/unloading, minimizing downtime.

​​

3. Multi-axis Coordination​​:

  • X/Y/Z-axis synchronization enables 360° rotation and ±15° tilt of the workpiece for complex geometries.

 

 


 

Diamond Wire Triple-Station Single-Wire Cutting Machine Key Features & Advantages​

 

 

​​Feature​​

 

​​Description​​

 

​​Technical Parameters/Examples​​

 

​​Ultra-High Precision​​

 

Servo motors + ball screws ensure ​​±0.01 mm accuracy​​

 

Workpiece size: ø600×600 mm

 

​​High Efficiency​​

 

Triple-station parallel processing boosts productivity by ​​200%​​

 

Cutting speed: 400–1200 mm/h

 

​​Low Damage​​

 

Pneumatic tensioning (0–1 MPa) + oscillating motion reduce edge chipping

 

Sapphire edge chipping <3 μm

 

​​Smart Controls​​

 

PLC + touchscreen for preset programs, break detection, and cloud maintenance

 

Tension anomaly alerts

 

​​Eco-Friendly​​

 

Water-based lubricants reduce dust; noise <70 dB

 

Compliant with RoHS standards

 

​​Material Compatibility​​

 

Processes materials ≤Mohs 9.5 hardness (e.g., SiC: Mohs 9.2)

 

Sapphire, jade, ceramics

 

 

 


 

Diamond Wire Triple-Station Single-Wire Cutting Machine Applications

 

 

 

1. Semiconductors & Photovoltaics​​:

  • ​​Silicon Wafer Cutting​​: Monocrystalline/multicrystalline silicon ingot squaring/slicing (50–300 μm) for solar cells and ICs.
  • ​​SiC Wafer Processing​​: High-purity SiC wafers for EV power devices, <10% material loss.

 

​​2. Ceramics & Gemstones​​:

  • ​​Sapphire Substrates​​: LED and smartphone screen cutting with ±0.02 mm thickness uniformity.
  • ​​Zirconia Ceramics​​: Mobile phone backplates and tools with Ra<1.6 μm surface roughness.

 

​​3. Composites & Metals​​:

  • ​​Carbon Fiber Composites​​: Aerospace component cutting with <5% fiber breakage.
  • ​​Titanium Alloys​​: Medical device machining (0.1–0.3 mm kerf width).

 

4. ​​Biomedical & Research​​:

  • ​​Orthopedic Implants​​: Hip joint and dental specimen slicing with no thermal damage.
  • ​​Geological Thin Sections​​: 0.2–2 mm mineral slices preserving original structure.

 

 


 

Diamond Wire Triple-Station Single-Wire Cutting Machine FAQ

 

 

1. Q: ​​What makes diamond wire triple-station single-wire cutting machines ideal for industrial applications?​​

​​     A:​​ ​​Closed-loop tension control​​ and ​​servo-driven synchronization​​ ensure ±0.01 mm precision and 200% efficiency gains for cutting sapphire, ceramics, and hard-brittle materials.

 

 

2. Q: ​​How does a triple-station diamond wire cutter reduce material waste?​​

​​     A:​​ Its ​​multi-station workflow​​ minimizes downtime by alternating cutting, loading, and unloading, while ​​oscillating motion​​ optimizes material usage for thin-wafer production.

 

 

 

Tags: #Diamond Wire Triple-Station Single-Wire Cutting Machine, #SiC/Sapphire/Silicon Processing, #Sapphire, #Ceramics​​

 

 
 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...

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Get in touch with us

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  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1805,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

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