| Payment Terms | T/T |
| Supply Ability | 1000pcs per month |
| Delivery Time | 3-6 months |
| Packaging Details | package in 100-grade cleaning room |
| Model | Three station diamond single line cutting machine |
| Wire running speed | 1000 (MIX) m/min |
| Diamond wire diameter | 0.25-0.48mm |
| Cutting accuracy | 0.01mm |
| Water tank | 150L |
| Swing angle | ±10° |
| Workstation | 3 |
| Brand Name | ZMSH |
| Model Number | Diamond Wire Triple-Station Single-Wire Cutting Machine |
| Certification | rohs |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 1000pcs per month |
| Delivery Time | 3-6 months | Packaging Details | package in 100-grade cleaning room |
| Model | Three station diamond single line cutting machine | Wire running speed | 1000 (MIX) m/min |
| Diamond wire diameter | 0.25-0.48mm | Cutting accuracy | 0.01mm |
| Water tank | 150L | Swing angle | ±10° |
| Workstation | 3 | Brand Name | ZMSH |
| Model Number | Diamond Wire Triple-Station Single-Wire Cutting Machine | Certification | rohs |
| Place of Origin | CHINA | ||
| High Light | Triple-Station Single Wire Cutting Machine ,Sapphire Ceramic Cutting Machine ,Sapphire Ceramic Single Wire Cutting Machine | ||
Diamond Wire Triple-Station Single-Wire Cutting Machine for Sapphire Ceramics
The diamond wire triple-station single-wire cutting machine is a multi-station collaborative processing system designed for high-precision, high-efficiency cutting of hard and brittle materials such as sapphire, jade, and ceramics. Its core components include:
| Model | Three station diamond single line cutting machine |
| Maximum workpiece size | 600*600mm |
| Wire running speed | 1000 (MIX) m/min |
| Diamond wire diameter | 0.25-0.48mm |
| Line storage capacity of supply wheel | 20km |
| Cutting thickness range | 0-600mm |
| Cutting accuracy | 0.01mm |
| Vertical lifting stroke of workstation | 800mm |
| Cutting method | The material is stationary, and the diamond wire sways and descends |
| Cutting feed speed | 0.01-10mm/min (According to the material and thickness) |
| Water tank | 150L |
| Cutting fluid | Anti rust high-efficiency cutting fluid |
| Swing angle | ±10° |
| Swing speed | 25°/s |
| Maximum cutting tension | 88.0N (Set minimum unit0.1n) |
| Cutting depth | 200~600mm |
| Make corresponding connecting plates according to the customer's cutting range | - |
| Workstation | 3 |
| Power supply | Three phase five wire AC380V/50Hz |
| Total power of machine tool | ≤32kw |
| Main motor | 1*2kw |
| Wiring motor | 1*2kw |
| Workbench swing motor | 0.4*6kw |
| Tension control motor | 4.4*2kw |
| Wire release and collection motor | 5.5*2kw |
| External dimensions (excluding rocker arm box) | 4859*2190*2184mm |
| External dimensions (including rocker arm box) | 4859*2190*2184mm |
| Machine weight | 3600ka |
The machine operates via dynamic diamond wire grinding + triple-station synchronization:
1. Wire Cycling:
2. Material Feeding:
3. Multi-axis Coordination:
| Feature
| Description
| Technical Parameters/Examples
|
| Ultra-High Precision
| Servo motors + ball screws ensure ±0.01 mm accuracy
| Workpiece size: ø600×600 mm
|
| High Efficiency
| Triple-station parallel processing boosts productivity by 200%
| Cutting speed: 400–1200 mm/h
|
| Low Damage
| Pneumatic tensioning (0–1 MPa) + oscillating motion reduce edge chipping
| Sapphire edge chipping <3 μm
|
| Smart Controls
| PLC + touchscreen for preset programs, break detection, and cloud maintenance
| Tension anomaly alerts
|
| Eco-Friendly
| Water-based lubricants reduce dust; noise <70 dB
| Compliant with RoHS standards
|
| Material Compatibility
| Processes materials ≤Mohs 9.5 hardness (e.g., SiC: Mohs 9.2)
| Sapphire, jade, ceramics
|
Diamond Wire Triple-Station Single-Wire Cutting Machine Applications
1. Semiconductors & Photovoltaics:
2. Ceramics & Gemstones:
3. Composites & Metals:
4. Biomedical & Research:
1. Q: What makes diamond wire triple-station single-wire cutting machines ideal for industrial applications?
A: Closed-loop tension control and servo-driven synchronization ensure ±0.01 mm precision and 200% efficiency gains for cutting sapphire, ceramics, and hard-brittle materials.
2. Q: How does a triple-station diamond wire cutter reduce material waste?
A: Its multi-station workflow minimizes downtime by alternating cutting, loading, and unloading, while oscillating motion optimizes material usage for thin-wafer production.
Tags: #Diamond Wire Triple-Station Single-Wire Cutting Machine, #SiC/Sapphire/Silicon Processing, #Sapphire, #Ceramics
Company Details
Business Type:
Manufacturer,Agent,Importer,Exporter,Trading Company
Year Established:
2013
Total Annual:
1000000-1500000
Ecer Certification:
Verified Supplier
SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel... SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...
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