PLC 1Nm3/H Nitrogen Gas Generator Air Cooling Nitrogen Membrane System

PLC Controlled Plug and Play Nitrogen N2 Generator for Metal Heat Treatment /Laser Cutting with Air Cooling

Product Description:

With a warranty of 1 year, this High Purity Nitrogen Generator offers peace of mind and assurance of quality and durability. Its automatic operation mode ensures ease of use, making it suitable for various industrial settings.

One of the key advantages of this nitrogen generator is its quick start-up time, taking less than 13 minutes for first-time use. This feature allows for efficient and seamless integration into production processes, minimizing downtime and maximizing productivity.

Designed to operate on a power supply of 220V/50Hz or customized according to specific requirements, this nitrogen generator offers flexibility and adaptability to different operational setups.

Whether used for metal heat treatment, laser cutting, or welding applications, this Nitrogen Generator provides a reliable and continuous source of high-purity nitrogen. Its efficient performance ensures consistent results and optimal functioning of equipment, contributing to enhanced productivity and quality of output.

Overall, the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a dependable and efficient solution for industries requiring a steady supply of nitrogen with high purity levels. With its automatic operation mode, quick start-up time, and warranty of 1 year, this generator offers reliability, convenience, and peace of mind for a wide range of industrial applications.

Features:

• Product Name: Plug and Play Nitrogen N2 Generator for Metal Heat Treatment /Laser Cutting
• Flow Rate: 1-20 Nm3/h
• Control System: PLC Control
• Operation Mode: Automatic
• Dew Point: -40℃
• Warranty: 1 Year

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for the Bonens Tech Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting are versatile and beneficial for various industrial settings. The BT-01/02 model, originating from China and holding CE certification, offers a reliable solution for businesses requiring a high-quality nitrogen supply.

The minimum order quantity of 1 unit makes it accessible for small to large enterprises. Each unit is carefully packaged in a wooden case with pearl wool for secure transportation, ensuring the product's safety during delivery, which takes approximately 5-8 work days. Payment terms include T/T and Western Union, providing flexibility for customers.

With a supply ability of 300 units per month, the Bonens Tech Nitrogen Generator boasts a dew point of -40℃ and purity ranging from 99.99% to 99.999%. The control system is managed through PLC control, offering a user-friendly interface for convenient operation. The automatic operation mode enhances efficiency and reduces manual labor.

The primary application of this nitrogen generator is in metal heat treatment and laser cutting processes. The product is specifically designed for laser cladding and laser welding/cutting scenarios, where a consistent and high-pressure nitrogen supply is essential. By utilizing this generator, businesses can eliminate the need for bottled gas, reducing costs and enhancing productivity.

Customization:

Product Customization Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place Of Origin: China

Certification: CE

Minimum Order Quantity: 1 Unit

Price: $980-$2700

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Pressure: 0.6-0.8 MPa

Purity: 99.99%-99.999%

Warranty: 1 Year

Gas Type: Nitrogen (N2)

Control System: PLC Control

Keywords: High Purity Nitrogen Generator, Laser cladding Nitrogen Generator

Support and Services:

The Product Technical Support and Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting include:

- Installation guidance and setup assistance

- Troubleshooting support for any technical issues

- Regular maintenance recommendations

- Access to software updates and upgrades

- Remote monitoring and diagnostics services

- Training programs for operators and maintenance staff

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.     PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.     Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.