6kPa - 8kPa Nitrogen Generator Machine PLC Mobile Nitrogen Generator

High Pressure Nitrogen Generator Flow Rate 1-20 Nm3/h and PLC Control System for Industrial Applications

Product Description:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a high-quality and efficient nitrogen generator designed for various industrial applications. This advanced generator is a valuable addition to any metal heat treatment or laser cutting operation, providing a reliable source of nitrogen gas to enhance the overall process.

Designed as a Plug and Play system, this nitrogen generator is easy to install and operate, making it a convenient solution for businesses looking to improve their production processes. The generator's quick start-up time of ≤13 minutes for first-time use ensures minimal downtime, allowing for seamless integration into existing operations.

With a power supply requirement of 220V/50Hz or customizable options available, this nitrogen generator can be easily adapted to suit different power configurations in various industrial settings. The generator operates at a pressure range of 0.6-0.8 MPa, providing a consistent and reliable source of high-pressure nitrogen gas for metal heat treatment and laser cutting applications.

Equipped with a sophisticated PLC control system, the nitrogen generator offers precise control and monitoring capabilities, ensuring optimal performance and efficiency. The user-friendly interface allows operators to easily adjust settings and monitor the generator's operation, enhancing overall productivity and process control.

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is an ideal solution for businesses seeking a high-pressure nitrogen generator for their industrial processes. Whether used for metal heat treatment, laser welding, or cutting applications, this generator delivers a steady and reliable supply of nitrogen gas to meet the demands of modern industrial operations.

Overall, this nitrogen generator offers a seamless and efficient solution for businesses looking to enhance their metal heat treatment or laser cutting processes. With its plug-and-play design, quick start-up time, adaptable power supply options, high-pressure operation, and advanced control system, this generator is a valuable asset for improving productivity and quality in industrial applications.

Features:

• Product Name: Plug and Play Nitrogen N2 Generator for Metal Heat Treatment /Laser Cutting
• Start-Up Time: ≤13 Minutes For First Time Use
• Pressure: 0.6-0.8 MPa
• Type: Plug And Play
• Power Supply: 220V/50Hz Or Customized
• Warranty: 1 Year

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for the Bonens Tech Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 Unit

Price: $980-$2700

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Type: Plug And Play

Warranty: 1 Year

Cooling Method: Air Cooling

Dew Point: -40℃

Flow Rate: 1-20 Nm3/h

High Purity Nitrogen Generator, High Pressure Nitrogen Generator, Laser cladding Nitrogen Generator

Customization:

Product Customization Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 Unit

Price: $980-$2700

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Control System: PLC Control

Flow Rate: 1-20 Nm3/h

Warranty: 1 Year

Power Supply: 220V/50Hz Or Customized

Purity: 99.99%-99.999%

Keywords: Laser welding/cutting Replaces bottled gas, Laser cladding Nitrogen Generator, Laser welding/cutting Replaces bottled gas

Support and Services:

The Product Technical Support and Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting include:

- Installation assistance

- Troubleshooting guidance

- Equipment maintenance

- On-site training

- Remote technical support

Packing and Shipping

Product Packaging:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is carefully packaged in a sturdy box to ensure its safety during transit. The product is secured with padding to prevent any damage and includes all necessary accessories for easy setup.

Shipping:

We offer fast and reliable shipping for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting. Your order will be processed promptly, and the product will be shipped with a trusted carrier to ensure timely delivery. Tracking information will be provided so you can monitor the status of your shipment.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.