-40C Industrial Nitrogen Generator Purity Metal Heat Treatment Psa N2 Generator

Dew Point -40C Industrial Nitrogen Generator for Metal Heat Treatment and Laser Cutting

Product Description:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a reliable and efficient solution for industries requiring a steady supply of high-purity nitrogen gas. Designed specifically for applications such as laser cladding, plasma cutting, and laser cutting, this generator offers quick start-up, automatic operation, and precise control to meet the demands of modern manufacturing processes.

With a start-up time of ≤13 minutes for first-time use, this nitrogen generator ensures minimal downtime, allowing your operations to run smoothly and efficiently. The air cooling method employed by this system contributes to its ease of use and maintenance, eliminating the need for complex cooling systems and reducing overall operating costs.

Operating in automatic mode, this nitrogen generator offers seamless integration into your existing production line. The plug-and-play design simplifies installation and setup, making it easy to incorporate into your facility without the need for extensive modifications or additional equipment.

Equipped with a sophisticated PLC control system, this nitrogen generator provides precise control over the nitrogen purity and flow rate, ensuring consistent results and optimal performance. The user-friendly interface allows for easy monitoring and adjustment, giving you peace of mind and confidence in your operations.

Designed for use in laser cladding, plasma cutting, and laser cutting applications, this nitrogen generator delivers the high-purity gas required for these processes. By providing a reliable source of nitrogen, it enables you to achieve high-quality results and enhance the efficiency of your operations.

Whether you are looking to improve the quality of your metal heat treatment processes or enhance the precision of your laser cutting operations, the Plug and Play Nitrogen N2 Generator is the ideal solution. Its plug-and-play design, automatic operation mode, and advanced control system make it a valuable addition to any industrial setting.

Features:

• Product Name: Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting
• Purity: 99.99%-99.999%
• Gas Type: Nitrogen (N2)
• Cooling Method: Air Cooling
• Pressure: 0.6-0.8 MPa
• Operation Mode: Automatic

Technical Parameters:

Applications:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting by Bonens Tech (Model: BT-01/02) is a versatile and efficient solution designed for various industrial applications. With its origin in China and CE certification, this nitrogen generator offers a reliable and high-quality performance.

Perfect for laser welding/cutting and plasma/laser cutting applications, this generator eliminates the need for bottled gas, providing a cost-effective and convenient alternative. The nitrogen generator has a flow rate ranging from 18 to 33 Nm3/h and operates at a pressure of 0.6-0.8 MPa, making it suitable for a wide range of metal heat treatment processes.

Packaged in a sturdy wooden case with pearl wool for added protection during shipping, the Bonens Tech Nitrogen N2 Generator is available for a minimum order quantity of 1 unit at a price range of $980-$2700. The delivery time is quick, with orders typically shipped within 5-8 work days.

Accepted payment methods include T/T and Western Union, offering flexibility to customers. With a supply ability of 300 units per month, customers can rely on consistent availability of this product for their industrial needs.

The cooling method employed by this nitrogen generator is air cooling, ensuring efficient operation without the need for additional cooling systems. The gas type produced is pure nitrogen (N2), ideal for enhancing the quality and precision of metal heat treatment and laser cutting processes.

Equipped with a power supply of 220V/50Hz or customizable options, the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a reliable and user-friendly solution for various industrial applications.

Customization:

Product Customization Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment /Laser Cutting:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 Unit

Price: $980-$2700

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Pressure: 0.6-0.8 MPa

Start-Up Time: ≤13 Minutes For First Time Use

Control System: PLC Control

Purity: 99.99%-99.999%

Operation Mode: Automatic

Support and Services:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment/Laser Cutting is designed to provide efficient and reliable support for your nitrogen gas needs in various industrial applications. Our product technical support and services include:

- Installation guidance to ensure proper setup and functionality of the N2 generator.

- Training sessions for operators on how to use the equipment effectively and safely.

- Troubleshooting assistance to address any issues that may arise during operation.

- Regular maintenance and servicing to keep the generator running at optimal performance levels.

- Upgrades and customization options to meet specific requirements or enhance functionality.

Packing and Shipping

Product Packaging:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is carefully packaged in a sturdy box to ensure its safety during transit. The product is secured with padding to prevent any damage and includes all necessary accessories for easy setup.

Shipping:

We offer fast and reliable shipping for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting. Your order will be processed promptly, and the product will be shipped with a trusted carrier to ensure timely delivery. Tracking information will be provided so you can monitor the status of your shipment.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.