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{"title":"Automatic Filter Pleating Machine Customized HEPA Pleating Machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/c4\/2f\/4b15b56930c4d5e2baef2da5d179-200x200-1\/automatic_filter_pleating_machine_customized_hepa_pleating_machine.jpg","attrs":{"Brand Name":"TONGCHEN","Model Number":"TCZZ","Place of Origin":"Bengbu, China","Minimum Order Quantity":"1 set"}}
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Your Trusted Partner in Filter Manufacturing Automation!
Company Overview
Founded in 2011, Tongchen is a leading Chinese manufacturer specializing in R&D, design, and production of filter manufacturing equipment. Headquartered in Bengbu—known as the "Pearl City" and a key industrial hub—we integrate advanced technology with lean manufacturing to deliver innovative solutions for global filter industries.
Our Mission: Develop high-efficiency, reliable equipment that meets international standards, empowering customers to excel in air/water filtration and environmental protection markets.
"Precision Engineering, Global Filtration Solutions"
Basic Information
Company Name:
Bengbu Tongchen Automation Technology Co., ltd
Business Type:
Manufacturer,Exporter,Seller
Brands:
TONGCHEN
Employee Number:
50~120
Year Established:
2020
Total Sales Annual:
1000000-10000000
Company Location:
No. 4 Factory Building, Innovation and Entrepreneurship Incubation Industrial Park, Yuhui District, Bengbu City, Anhui Province, China
Factory Location:
No. 4 Factory Building, Innovation and Entrepreneurship Incubation Industrial Park, Yuhui District, Bengbu City, Anhui Province, China
Trade & Market
Company slogan:
Bengbu Tongchen Automation Technology Co., ltd
OEM Overview:
Tongchen's Tailored OEM Capabilities Leveraging our full-range production line, we offer end-to-end OEM/ODM services to meet diverse industry requirements, ensuring precision, compliance, and rapid turnaround.
Compliance with global standards (CE, ISO 9001, IATF 16949, etc.).
2. Customization Process
Requirement Analysis: Collaborative consultation to define technical specifications, material standards, and production workflows.
R&D & Design: 3D modeling, simulation testing, and prototype development (lead time: 4-6 weeks).
Mass Production: Lean manufacturing with 3-stage QC (material inspection → in-process testing → final audit).
Global Delivery: Door-to-door logistics with 48-hour spare parts supply and remote commissioning support.
Production Line:
Tongchen's Comprehensive Production Line Portfolio Bengbu Tongchen Automation integrates advanced technology to deliver a full spectrum of filter manufacturing solutions, covering 5 major categories and 23+ specialized equipment models, all designed to meet global precision and efficiency demands.
1. Filter Manufacturing Equipment
Paper Pleating Machine Equipped with high-precision folding technology, suitable for producing various air and liquid filter materials.
Mask Making Machine Adopts advanced automation technology to rapidly produce standard-compliant masks.
Cabin Air Filter Manufacturing Machine Specifically designed for automotive and aerospace cabin air filter systems to ensure in-cabin air quality.
PU Air Panel Filter Manufacturing Machine Specializes in manufacturing PU material air panel filters, featuring high-efficiency filtration and stable structure.
Japanese Automobile Filter Manufacturing Machine Customized according to the specifications of Japanese automobile filters to accurately produce compatible filters.
Hydraulic System/Water Filter Element Manufacturing Machine Used for manufacturing hydraulic system and water filtration system filter elements to ensure clean and stable system operation.
Spin-On Oil/Fuel Filter and Accessory Manufacturing Machine Efficiently produces spin-on oil and fuel filters and their accessories.
Spin-On Oil/Fuel Filter Assembly Equipment
Semi-Automatic Assembly Equipment Ensures precise docking of components to guarantee assembly quality and efficiency.
Primary-Medium-High Efficiency & HVAC, HEPA, ULPA Air Filters Provide multi-level filtration efficiency, widely used in industrial, commercial, and civil air purification fields.
Heavy-Duty Air Filters Specifically designed for heavy machinery and engineering vehicles to handle air filtration in harsh environments.
Fuel Filters Used for fuel filtration in engines to improve engine performance and service life.
Eco-Filters Adopt environmentally friendly materials and advanced technology to meet eco-friendly filtration needs.
3. Testing Equipment
Primary-Medium-High Efficiency Filter Test Bench Precisely detects key indicators such as filtration efficiency and resistance of filters.
Oil and Fuel Filter Tester Professionally tests the filtration accuracy and pressure resistance of oil and fuel filters.
Automobile Air Filter Tester Conducts comprehensive performance testing on automobile air filters.
Filter Material Testing Instruments Used to detect the physical and chemical properties of filter materials, providing key support for R&D and quality control.
4. Auxiliary Production Equipment
Edge Trimming Machine Removes excess edges from filter materials or components through precise cutting to ensure dimensional accuracy and lay the foundation for subsequent processes.
Edge Cutting Machine Uses advanced cutting technology to finely process the edges of filter components, ensuring neat and smooth edges and improving product appearance quality and performance.
Cross-Cutting Machine Can transversely cut long strip-shaped filter materials or components to a specified length according to production requirements, with high cutting accuracy and efficiency to meet large-scale production needs.
Edge Pasting Machine Adopts automated pasting technology to accurately attach sealing or decorative edge materials to the edges of filter components, enhancing product sealing and aesthetics.
Smoke Detection Bench Equipped with high-precision sensors to detect the smoke filtration effect of filters under specific working conditions, accurately evaluating filtration performance to ensure product quality meets high standards.
5. Customized Services
Customized Solutions Tailored to your specific needs, including OEM/ODM services, process optimization, and special specification customization.
R&D:
Tongchen's Innovation-Driven R&D Framework Our R&D team drives technological leadership through cross-disciplinary expertise and industry-university-research collaboration, ensuring continuous innovation across all product lines.
1. R&D Team & Resources
Core Team:
20+ engineers with expertise in automation control, mechanical design, and material science.
Partnerships with University of Technology and other leading institutions.
Facilities:
Advanced labs for material testing, performance simulation , and rapid prototyping .
ISO 17025-compliant testing centers for filter efficiency and durability validation.
2. Technical Achievements & Patents
Core Technologies:
High-precision servo folding systems (positioning accuracy: ±1mm).
The induction system will make an emergency stop when detecting something in front of the roller, protecting the safety of operators.
Energy-saving designs reducing power consumption by 15%.
Patents & Certifications:
12+ national patents in automation and filtration technology.
Continuous innovation in eco-friendly manufacturing .
3. Co-Innovation with Clients
Custom R&D: Dedicated projects to develop equipment for niche applications (e.g., aerospace filtration, medical-grade masks).
Retrofit Solutions: Upgrading legacy systems with smart controls (PLC/HMI upgrades) to enhance productivity and compliance.
Summary of Factory Advantages(Core Strengths)
Full chain coverage: 23+ equipment models across 5 categories, from manufacturing to testing.
Precise customization: OEM/ODM services with rapid prototyping and global compliance.
Innovation-driven: 12+ patents, university partnerships, and IoT-integrated solutions.
Contact Us to explore how Tongchen’s comprehensive production lines, flexible OEM capabilities, and cutting-edge R&D can transform your filtration manufacturing needs.
Our Team:
The Powerhouse Behind Tongchen's Success: Our Multidisciplinary Teams
In the era of automation, Bengbu Tongchen Automation thrives on collaborative expertise and customer-centric innovation. Our cross-functional teams are the backbone of our full-chain service model, driving excellence from R&D to after-sales support.
1. Global Trade Pioneers: International Sales Team
As the bridge to our global clients, our multilingual sales team combines market intelligence with cultural agility:
Key Competencies: ✓ 10+ years average experience in international trade for filter equipment ✓ Proficiency in English, Spanish, and French; deep understanding of EU/US/JP trade regulations ✓ Customized solutions for diverse markets:
Europe/North America: High-precision equipment compliant with CE/UL standards
Southeast Asia/Middle East: Cost-optimized models with local technical support
Impact: Expanded market presence to 25+ countries, achieving 30% annual export growth through strategic negotiations and rapid demand analysis.
2. Innovation Engines: R&D & Technical Team
Our senior engineers and tech visionaries fuel breakthroughs in automation:
Composition: ✓ 60% members hold master’s degrees in mechanical/electrical engineering ✓ Partnerships with top universities (e.g., Hefei University of Technology) for joint R&D
Core Capabilities: ✓ Developed 12+ patented technologies, including servo-driven pleating systems (±0.1mm accuracy) and IoT-enabled remote diagnostics ✓ Focus areas: ▶ High-efficiency air filter production lines (HEPA/ULPA compliance) ▶ Energy-saving hydraulic systems (30% lower power consumption)
Process: Agile R&D model—from concept to prototype in 8 weeks, with 95% first-pass validation success rate.
3. Customer Guardians: After-Sales Excellence Team
We redefine post-purchase support with 24/7 responsiveness and technical mastery:
Service Offerings: ✓ On-Site Support: Global coverage within 48 hours for critical issues (Europe/US) and 72 hours for APAC/Middle East ✓ Remote Solutions: Real-time diagnostics via IoT-connected equipment (uptime improvement: 20%) ✓ Training Programs: Customized workshops (in English/Spanish) for operation/maintenance, reducing client downtime by 50%
Our factory teams ensure precision craftsmanship and lean efficiency:
Key Roles: ✓ Skilled Artisans: 15+ years average experience in filter equipment assembly, ensuring ±0.5mm component tolerance ✓ Electrical Specialists: Certified technicians managing complex PLC systems and servo motor calibrations ✓ QC Inspectors: 3-stage quality control (material intake → mid-assembly → final test), achieving 99.7% defect-free rate
Production Excellence: ✦ Modular assembly lines: Capable of producing 10+ machine models simultaneously ✦ Green Manufacturing: 85% waste recycling rate, ISO 14001-compliant processes
5. The Tongchen Edge: Collaborative Ecosystem
What sets us apart:
Cross-Functional Synergy: Sales teams feed market insights to R&D, while production collaborates with after-sales to refine designs
Client-Centric Culture: Dedicated project managers coordinate all teams, ensuring seamless execution from quotation to commissioning
Industry Leadership: Ranked Top 3 in China’s filter equipment exports (2023), trusted by Fortune 500 companies in automotive and healthcare
Join Our Journey
Behind every innovative machine is a team committed to your success. Whether you need a custom solution, technical support, or global market insights, Tongchen’s multidisciplinary experts are ready to deliver.
Contact us today to experience the power of collaborative automation excellence.
Founded in 2011 with aregistered capital of CNY 1 million, headquartered in the Innovation and Entrepreneurship Incubation Industrial Park, Yuhui District, Bengbu City, Anhui Province, and led by Legal Representative Min Juan, our company is a leading global specialist in the R&D, design, and manufacturing of filter production equipment.
Core Competence & Technological Edge
Full - spectrum Offerings: We provide comprehensive filter manufacturing solutions, including core equipment like pleating machines, rotary turbines, diesel engines, large - scale air filter production lines, advanced purification - industry equipment for non - pleated/pleated filters, glass fiber strip folding machines, and non - pleated glass fiber strip production lines. Our services cover end - to - end R&D, technical development, and promotion of mechanical equipment, along with global sales, import/export, and after - sales support for filter - related products.
Cutting - edge Technology: Our proprietary technologies and precision engineering ensure equipment accuracy within ±0.1mm and energy efficiency up to 30% higher than industry benchmarks. Through collaborations with top - tier universities and research institutions, we continuously innovate.
Operational Highlights & Global Presence
Growth Trajectory: As of April 2025, we've achieved a remarkable 18% compound annual growth rate (CAGR) in operating profit over the past five years, fueled by technological upgrades and market expansion.
Global Sales: Exported to 28 countries across Europe, Southeast Asia, and North America, overseas sales account for 45% of our total revenue. Our clientele includes international filtration giants and Fortune 500 companies in automotive, aerospace, and environmental sectors.
Quality Assurance: ISO 9001:2015 certified, our products meet EU CE, UL, and TÜV standards. Lean manufacturing processes keep our defect rates below 0.3%, supported by a 24/7 global technical support network.
Future Outlook
Innovation - driven: We invest 15% of annual revenue in R&D, focusing on intelligent automation such as AI - driven predictive maintenance systems for filter equipment.
Service:
Contact Us for Custom Solutions! We specialize in tailoring machines to your needs.
Why Choose Us?
Competitive prices
Premium quality
Reliable delivery
Partner with Us Welcome global clients to build long-term partnerships for mutual growth.
Tongchen Technology Driven by customer needs, we strive to innovate advanced products and services.
Act Now! Contact us today for collaboration
Factory Information
Market name:
North America,South America,Western Europe,Eastern Europe,Eastern Asia,Southeast Asia,Middle East,Africa,Worldwide
