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Shaanxi KeGu New Material Technology Co., Ltd

  • China,Tongchuan ,Shaanxi
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China Zirconia Tubular Ceramic Membrane
China Zirconia Tubular Ceramic Membrane

  1. China Zirconia Tubular Ceramic Membrane
  2. China Zirconia Tubular Ceramic Membrane

Zirconia Tubular Ceramic Membrane

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Product Specification

High Light Zirconia tubular ceramic membranePorous ceramic membrane with warrantyCeramic membrane for filtration
Product Overview

Zirconia Tubular Ceramic Membrane is manufactured using high-purity zirconia (ZrO₂) as the separation layer on a robust ceramic support through precision sintering technology. Its highly uniform nanoporous structure provides exceptional separation accuracy while maintaining excellent permeability and chemical stability.

Designed for demanding filtration processes, zirconia ceramic membranes are particularly suitable for pharmaceutical manufacturing, biotechnology, fine chemicals, electronic chemicals, protein concentration, enzyme purification, and solvent-resistant filtration applications where high product purity and stable long-term performance are essential.

Compared with conventional polymer membranes, zirconia ceramic membranes offer superior resistance to harsh chemicals, high temperatures, and aggressive cleaning procedures while delivering a significantly longer service life.

Features
  • Ultra-fine separation down to nanometer scale
  • Highly uniform pore size distribution
  • Excellent chemical resistance to acids, alkalis and solvents
  • Outstanding thermal stability up to 300°C
  • High mechanical strength and pressure resistance
  • Smooth membrane surface with excellent anti-fouling performance
  • Stable permeate flux during continuous operation
  • Compatible with high-pressure backwashing and CIP cleaning
  • Long service life with low maintenance requirements
  • Customizable pore sizes and membrane dimensions
Working Principle

The Zirconia Tubular Ceramic Membrane operates using an inside-out crossflow filtration process.

Feed liquid flows at high velocity through the membrane channels. Solvents and low-molecular-weight components permeate through the zirconia separation layer, while suspended solids, microorganisms, colloids, proteins, enzymes, and other larger molecules are retained inside the membrane channels.

Continuous crossflow minimizes cake layer formation and significantly reduces membrane fouling, ensuring stable filtration performance over extended operating periods.

Technical Specifications
Parameter Value
Separation LayerZirconia (ZrO₂)
Support MaterialCeramic Support
Membrane StructureAsymmetric Multi-layer
Filtration ModeInside-Out Crossflow
Pore Size1 nm – 200 nm (Customizable)
Operating Temperature0–300°C
pH Range0–14
Porosity≥35%
Burst Pressure≥6 MPa
Membrane Length100–1200 mm
Outer Diameter12–40 mm
Channel Configuration1–61 Channels
Cleaning MethodCIP & High-pressure Backwash
Key Advantages
Ultra-High Separation Precision

The zirconia separation layer features an extremely narrow pore size distribution, enabling efficient separation of proteins, enzymes, bacteria, viruses, colloids, nanoparticles, and other fine particles while maintaining high permeate quality.

Excellent Chemical Stability

Zirconia exhibits exceptional resistance to aggressive acids, alkalis, oxidizing agents, and most organic solvents, making it suitable for demanding industrial filtration processes.

Superior Anti-Fouling Performance

The smooth ceramic surface reduces particle adhesion and biofilm formation, extending filtration cycles and reducing cleaning frequency.

High Flux Performance

Optimized membrane structure combines precise separation with excellent permeability, reducing operating pressure and energy consumption.

Long Service Life

Unlike polymer membranes, zirconia ceramic membranes tolerate repeated chemical cleaning, steam sterilization, and high-pressure backwashing without significant performance degradation.

Reliable Product Purity

The inorganic ceramic membrane material minimizes contamination risks, making it suitable for high-purity separation processes in pharmaceutical and electronic industries.

Applications
Pharmaceutical Manufacturing
  • Active pharmaceutical ingredient (API) purification
  • Antibiotic production
  • Vaccine manufacturing
  • Pharmaceutical intermediate filtration
Biotechnology
  • Protein concentration
  • Enzyme recovery
  • Cell broth clarification
  • Fermentation separation
Food & Beverage
  • Enzyme purification
  • Functional ingredient concentration
  • Natural extract purification
  • Beverage clarification
Electronic Chemicals
  • Ultra-pure chemical filtration
  • CMP slurry filtration
  • High-purity process liquids
  • Semiconductor chemical purification
Fine Chemicals
  • Catalyst recovery
  • Solvent purification
  • Nanoparticle separation
  • High-value chemical production
Water Treatment
  • Industrial wastewater recycling
  • High-value material recovery
  • Resource reuse
  • Process water purification
Available Configurations
Standard Channel Options
  • Single Channel
  • 3 Channels
  • 7 Channels
  • 19 Channels
  • 37 Channels
  • 61 Channels
Standard Lengths
  • 100 mm
  • 250 mm
  • 500 mm
  • 1000 mm
  • 1200 mm

Custom dimensions and channel configurations are available upon request.

Compatible Membrane Modules

The membrane can be integrated into customized filtration systems with various housing materials.

Available housing options include:
  • SUS304 Stainless Steel
  • SS316L Stainless Steel
  • Titanium
  • PP
  • UPVC
Available pressure ratings:
  • 0.6 MPa
  • 1.0 MPa
  • 1.6 MPa
  • Customized high-pressure systems
Support services include:
  • Complete membrane module assembly
  • CIP cleaning system integration
  • Automatic filtration skid design
  • Pilot system customization
  • Industrial-scale filtration solutions
Why Choose Our Zirconia Tubular Ceramic Membrane?
  • High-purity zirconia separation layer
  • Nanometer-level filtration accuracy
  • Uniform pore size distribution
  • Excellent chemical and solvent resistance
  • Stable high-flux performance
  • Outstanding anti-fouling characteristics
  • Long operational lifetime
  • Custom membrane design for demanding applications
  • Complete technical support from pilot testing to industrial production
Technical Support

Our engineering team provides complete filtration solutions, including:

  • Membrane selection
  • Process optimization
  • Pilot-scale testing
  • Customized membrane modules
  • Industrial filtration system design
  • Installation guidance
  • Commissioning support
  • Long-term technical service

Company Details

Bronze Gleitlager

,

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 and 

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 from Quality China Factory
  • Business Type:

    Manufacturer,Trading Company

  • Year Established:

    2017

  • Ecer Certification:

    Verified Supplier

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  • Shaanxi KeGu New Material Technology Co., Ltd
  • No. 2 Workshop, Zone B, Dongyuan Ceramic Industrial Park, Wangyi District, Tongchuan, Shaanxi 727000, China
  • https://www.hitech-ceram.com/

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