Large Size Layout 4 Station Pressure Thermoforming Machine 650mm Forming Length

Product Specification

HX 6575 Large Size Layout 4 Station Pressure Thermoforming Machine

Machine Introduction:

The positive and negative pressure multi-station forming machine is an innovative product developed by our company with the latest German technology for the packaging, food, electronics, and other industries. The machine has three fully automatic functions of heating, forming, cutting, and stacking counting: heating, forming, cutting stacking counting. This machine can adapt to various types of vacuum-formed packaging products made of PET, PP, PC, PS, PVC, BOPS, PLA, corn starch, and other materials, such as bowls, lids, boxes, plates, electronic trays, pharmaceuticals, and other industries etc. It is widely used, has strong universality, fast positive and negative pressure forming machine speed, low energy consumption, low noise, high safety and hygiene level, and easy operation and maintenance. It is highly trusted by customers.

Key Features:

1. Control system characteristics

  (1) Human-computer interaction and remote support: Equipped with an ultra-high definition MCGS color IoT touch screen, remote monitoring and fault diagnosis can be achieved through the network when the device is abnormal. At the same time, remote program upgrades and problem-solving are supported, greatly reducing on-site debugging costs and time.

  (2) Self developed system and easy to use control system: Combining the habits of domestic operators to independently develop control systems, the maximum number of empty machine tests can reach 50 times/minute, with comprehensive functional coverage and low learning costs - those with basic equipment operation experience can operate independently in 1-2 days, and those with experience in other all-in-one machines can proficiently start working within 1 day.

   (3) Full process intelligent supervision: Built in production counting monitoring, workstation automatic lubrication, chain rail automatic lubrication, vacuum maintenance reminder function, while supporting file storage and internal IO point monitoring, production progress and equipment status are clear at a glance, making it easy to manage and maintain efficiently.

   (4) Quick mold change and debugging: It can store key parameters such as the height of the molding station mold, the cutting position of the cutting mold, and the width of the crossbeam. With the automatic locking function, subsequent production only needs to call the first saved data to start. Compared to the square workstation model, the time for mold change and machine adjustment can be shortened by more than 30 minutes.
For more details on the control system, please refer to the equipment operation manual.

2. Loading area

The feeding adopts a 2.2KW high-power motor for feeding, with a maximum roll diameter of 700mm and a maximum capacity of 500KG/support. The feeding adopts rubber roller transmission and is equipped with two seamless steel pipe material rods for replacing the sheets. A silicone oil spraying device is added to the feeding area for easy demolding.

3. Heating area

(1) The electric furnace adopts a specific aluminum furnace design, which does not deform at high temperatures. The heating brick electric furnace is equipped with insulation cotton on the back, making the heating wire more durable.
(2) The heating brick adopts Swedish Cornell heating wire, which has the characteristics of fast heating, good constant temperature effect, and long service life. It has a 5-year ultra-long warranty, and the high-temperature wire adopts 2.5 mm² (some peers use 1.5 mm²) to ensure that the wire is durable and not easily aged.
(3) Temperature control module: adopting Japanese temperature control, precise temperature control, easier temperature control, and production.
(4) Design of extending the electric furnace into the workstation: ensuring that the mold is always installed in the center, reducing wear and tear caused by mold imbalance at the workstation.

4. Forming area

(1) Forming length 650mm, width 750mm, four-section upper and lower furnace heating; The maximum molding height is 150mm;
(2) Both the upper and lower molds use high-power servo motors to ensure that the machine can operate continuously for 24 hours.
(3) Water valve: The mold is only supplied with water in automatic mode to prevent mold condensation during shutdown and debugging.
(4) Automatic mold locking: Side-mounted mold, reducing mold changing time and improving production efficiency.
(5) High memory of molding molds: By calling the high and low data of the molds saved during the first production, there is no need to adjust the molds, and the molds can be directly installed for production, improving production efficiency.

5. crop area

(1) The cutting size is 650 × 750mm, and the cutting upper mold is equipped with a heating knife electric control system.
(2) Both the upper and lower parts use high-power servos to ensure powerful cutting, making it easy to handle the cutting of various material thicknesses.
(3) Automatic mold locking: Side-mounted mold, reducing mold changing time and improving production efficiency.
(4) Data saving of cutting position of knife mold: adjust the cutting depth of the knife mold with numbers for more accurate adjustment without damaging the knife. The knife mold position data can be saved. During the second production, the first production knife mold data can be directly called, and the knife mold can be directly installed for production, reducing the waste of products caused by knife adjustment and improving production efficiency.

6. Punching area:

(1) Both the upper and lower molds use high-power servo motors to ensure strong metal punching and no burrs during vacuum forming punching.

(2) Automatic mold locking: Side-up mold, reducing mold changing time and improving production efficiency.

(3) Punching mold height memory: calling the mold height data saved during the first production, without the need for mold adjustment, can be directly installed for production, improving production efficiency.

7. Vacuum system

           Adopting a high flow vacuum pump and a large tank design for the vacuum tank, it meets the instantaneous release of vacuum and improves the quality of product molding

8. Lubrication system

(1) The station lubricating pump adopts a high-capacity and high-pressure lubricating pump to reduce the number of times of manually loading oil into the pump. It works for a long time and is not easy to burn the pump. 00 # grease must be used;

(2) Chain lubrication system: food-grade chain oil is used to lubricate the packaging chain to reduce wear.

Machine parameters: