Payment Terms | T/T |
Supply Ability | 10000-100000PCS / week |
Delivery Time | 3-15 days |
Packaging Details | PE bags and Cartons / Customized |
Materials | Stainless steel, Titanium or customized |
Thickness | 0.5-3.0mm |
Tolerance | +/- 0.005mm |
Production Process | Photo Chemical Etching, Plating, Stamping, Laser cutting |
Brand Name | XHS/ Customized |
Model Number | Custom |
Certification | ISO 9001, ISO 14001 |
Place of Origin | China |
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Product Specification
Payment Terms | T/T | Supply Ability | 10000-100000PCS / week |
Delivery Time | 3-15 days | Packaging Details | PE bags and Cartons / Customized |
Materials | Stainless steel, Titanium or customized | Thickness | 0.5-3.0mm |
Tolerance | +/- 0.005mm | Production Process | Photo Chemical Etching, Plating, Stamping, Laser cutting |
Brand Name | XHS/ Customized | Model Number | Custom |
Certification | ISO 9001, ISO 14001 | Place of Origin | China |
High Light | metal roll to roll etching machine ,continuous etching for precision parts ,reel to reel metal etching |
Description of Roll to Roll Continuous Etching:
What is Roll to Roll Continuous Etching?
Roll to roll continuous etching, also called reel-to-reel etching, is a high-efficiency process where metal coils are continuously fed through the etching line and collected onto another reel. This method is ideal for mass production of thin, intricate, and highly precise components, including lead frames, connectors, and fine meshes.
Materials of Roll to Roll Continuous Etching:
Material | Typical Etching Thickness | Maximum Etchable Thickness (Limit) | Application Examples |
Stainless Steel | 0.02 – 0.25 mm | ~0.3–0.5 mm | Precision filters, bipolar plates, medical components |
Copper | 0.02 – 0.2 mm | ~0.3 mm | Flexible circuits, electronic shielding, connectors |
Aluminum | 0.02 – 0.2 mm | ~0.3 mm | Lightweight aerospace parts, electronic components |
Titanium | 0.02 – 0.15 mm | ~0.2 mm | Medical implants, electrodes, aerospace components |
Nickel | 0.02 – 0.2 mm | ~0.25 mm | Battery electrodes, precision meshes |
Alloys (e.g., Ni alloys, Cu alloys) | 0.02 – 0.2 mm | ~0.25 mm-0.3mm | High-temperature filters, corrosion-resistant parts |
Roll-to-Roll (R2R) continuous etching is a high-efficiency manufacturing method designed for large-scale production of precision metal parts. Instead of processing individual sheets, a continuous metal coil moves through each stage of the line in one uninterrupted flow.
Unwinding – The metal coil is fed into the production line.
Cleaning – Oils, oxides, and surface contaminants are removed.
Coating – A uniform photoresist layer is applied.
Imaging – Patterns are transferred using UV exposure.
Etching – Unprotected metal areas are chemically dissolved.
Stripping – Residual photoresist is removed.
Rewinding – The processed strip is rolled up for inspection or downstream assembly.
This streamlined process ensures high throughput, consistent quality, and reduced production costs, making it especially suitable for industries such as electronics, automotive, filtration, and medical devices.
Advantages of Roll to Roll Continuous Etching
How to custom your metal parts by Roll to Roll Continuous etching from us?
1. Please send us your design.
We accept the following file formats:DWG, DXF, PDF, STP, Gerber, IGES, CorelDraw and Adobe Illustrator.
2. Samples making lead time:3-10days
3. Express:By DHL, FedEx, TNT, around 3-7days.
Company Details
Business Type:
Manufacturer,Exporter
Year Established:
2012
Total Annual:
4000000-6000000
Employee Number:
260~300
Ecer Certification:
Verified Supplier
For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new... For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new...
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